104749-0390 ZEXEL 9 460 615 012 BOSCH INJECTION-PUMP ASSEMBLY 9460615012 1047490390 pn5213800a


104749-0390 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 615 012 9460615012
ZEXEL 104749-0390 1047490390
MAZDA PN5213800A pn5213800a

Components :

0. INJECTION-PUMP ASSEMBLY 104749-0390
1. _
2. FUEL INJECTION PUMP 104649-0390
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1060
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 11.8(120)
10. NOZZLE-HOLDER 105078-0030
11. NOZZLE 105007-1020

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0720 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1120 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0600 PUMP PLUNGER
32. [1] 146301-0200 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3600 COMPRESSION SPRING
34B. [1] 146302-3500 COMPRESSION SPRING
34C. [1] 146302-3700 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0020 GUIDE PIN
50. [1] 146403-1320 HYDRAULIC HEAD
50. [1] 146403-1320 HYDRAULIC HEAD
50. [1] 146403-1320 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-2820 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146503-4620 GOVERNOR COVER
67/1. [1] 146508-4921 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-2800 BLEEDER SCREW
67/23. [1] 146926-8900 BRACKET
67/24. [2] 139006-4400 BLEEDER SCREW
67/64. [1] 146926-8820 BRACKET
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-1620 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-7520 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
78. [1] 146547-3720 CONTROL LEVER
95. [1] 146551-5320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 026512-1540 GASKET D15.4&12.2T1.50
138. [1] 146607-7720 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
220. [1] 146588-0700 COILED SPRING
221. [1] 146925-0020 BRACKET
232. [1] 146659-3600 CLAMPING BAND
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-4320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-5020 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1540 GASKET D15.4&12.2T1.50
246. [1] 139812-1900 EYE BOLT
247. [1] 146607-7820 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
251. [1] 146627-6320 BRACKET
252. [1] 139006-4400 BLEEDER SCREW
275. [1] 146612-4100 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146360-5620 COVER
281. [1] 146600-0800 O-RING
282. [1] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
286. [1] 010206-1840 HEX-SOCKET-HEAD CAP SCREW M6P1L18
287. [1] 014020-6140 PLAIN WASHER
310. [1] 146673-8020 POTENTCIOMETER
329. [1] 146541-4900 PLAIN WASHER D20&10T0.5
480. [1] 013020-6040 UNION NUT M6P1H5
481. [1] 146620-2800 FLAT-HEAD SCREW
800S. [1] 146009-8220 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-2420 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146672-4820 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146904-1000 NAMEPLATE

Include in #2:

104749-0390 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 615 012 9460615012
ZEXEL 104749-0390 1047490390
MAZDA PN5213800A pn5213800a


Zexel num
Bosch num
Firm num
Name
104749-0390 
104749-0391 
9 460 615 012 
PN5213800A  MAZDA
INJECTION-PUMP ASSEMBLY
PN * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   36.1 35.6 36.6
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2635 2635 2635
Average injection quantity mm3/st.   8 5 11
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   31.3 29.3 33.3
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   36.1 35.1 37.1
Injection timing adjustment_05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   35.2 31.2 39.2
Injection quantity adjustment
Pump speed r/min   2635 2635 2635
Average injection quantity mm3/st.   8 6 10
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   6 5 7
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   6 5 7
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 55 75
Basic   *
Speed control lever angle
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   450 318 582
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   338.5 324 353
Pressure kgf/cm2   3.45 3.3 3.6
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Stop lever angle_04
Pump speed r/min   2350 2350 2350
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   3.9 3.7 4.1
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1 2.2
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   3.9 3.6 4.2
_04
Pump speed r/min   2350 2350 2350
Timer stroke mm   7.7 7.1 8.3
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   32.2 31.2 33.2
Timer stroke TA mm   3.2 3 3.4
Basic   *
_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   32.2 30.7 33.7
Timer stroke TA mm   3.2 2.9 3.5
_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   23.1 21.6 24.6
Timer stroke TA mm   2.2 1.6 2.8
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.5 1.4 1.6
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   43 38 48

Test data Ex:

0000001801 SIDE LINK LEVER ADJUSTMENT

Test data 104749-0390
Fixing the side link lever stopper When the shaft A is fixed to the cover, hold portion A of the stopper B against the cover and fix.
----------

----------

0000001901 CDS LEVER/M-CSD ADJUSTMENT

Test data 104749-0390
CSD lever assembly adjustment specifications 1. Adjusting and fixing the side link lever With control lever on top of pump positioned at a, move side link lever B to contact stopper C and turn lever A lightly in direction P to eliminate any play in connecting rod D. Then, adjust length of rod D so that clearance between A and B is L1. 2. Fixing the M-CSD Advance roller holder b, adjust lever shaft ball pin to contact roller holder. Adjust position of M-CSD lever (E) using adjusting screw (G) so that clearance between M-CSD lever (E) and stopper is L2 and fix using nut (H). Torque nut to T1. 3. M-CSD adjustment When the FICD lever (E) is moved through its full stroke [until it contacts the other end of stopper (F)], adjust using the screw (I) so that the position of control lever (K) is c (L = L3). Then, fix using the nut (J). Torque nut (J) to T2. L = L3 at idle to c
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a=0deg b=0deg c=9.5deg L1=0.8+0.2mm L2=0.5+2mm L3=4.1+-0.5mm T1=6~9Nm(0.6~0.9kgfm) T2=3.4~0.49Nm(0.35~0.5kgfm)
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L1=0.8+-0.2mm L2=0.5+2mm

0000002001 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer (1)At applied voltage Vi, pump speed N1 and flow meter injection quantity Q1, determine the control lever position, position the control lever against the dummy bolt and fix. (2)At the fixing position, assemble the potentiometer so that the output voltage is Vo (input voltage V1). (3)After completing potentiometer assembly, remove the dummy bolt.
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Vi=10.00V N1=1000r/min Q1=27.0+-1.0mm3/1,000st Vo=5.5+-0.03V V1=10V
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Mazda 

 
PN1413800 
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104749-0390  

104749-0391 
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