Rating:
Information injection-pump assembly
BOSCH
9 460 614 508
9460614508
ZEXEL
104745-0160
1047450160
MAZDA
WLV313800
wlv313800
Cross reference number
BOSCH
9 460 614 508
9460614508
ZEXEL
104745-0160
1047450160
MAZDA
WLV313800
wlv313800
Zexel num
Bosch num
Firm num
Name
104745-0160
9 460 614 508
WLV313800 MAZDA
INJECTION-PUMP ASSEMBLY
WLT K
WLT K
104745-0160
9 460 614 508
WLV313800A MAZDA
INJECTION-PUMP ASSEMBLY
WLT K
WLT K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
47.9
47.4
48.4
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_02
Pump speed
r/min
750
750
750
Boost pressure
kPa
43.3
42
44.6
Boost pressure
mmHg
325
315
335
Average injection quantity
mm3/st.
64.1
63.6
64.6
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
69
68.5
69.5
Difference in delivery
mm3/st.
6.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_04
Pump speed
r/min
750
750
750
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
47.9
46.9
48.9
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Remarks
NA
NA
Injection timing adjustment_05
Pump speed
r/min
750
750
750
Boost pressure
kPa
43.3
42
44.6
Boost pressure
mmHg
325
315
335
Average injection quantity
mm3/st.
64.1
63.1
65.1
Difference in delivery
mm3/st.
6
Basic
*
Oil temperature
degC
50
48
52
Remarks
CBS
CBS
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
69
68
70
Difference in delivery
mm3/st.
7
Basic
*
Oil temperature
degC
50
48
52
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
63.1
59.6
66.6
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2450
2450
2450
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
23.5
19.5
23.5
Difference in delivery
mm3/st.
7
Basic
*
Oil temperature
degC
55
52
58
Injection quantity adjustment_02
Pump speed
r/min
2800
2800
2800
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
6
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2450
2450
2450
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Average injection quantity
mm3/st.
23.5
13.5
33.5
Difference in delivery
mm3/st.
7.5
Basic
*
Oil temperature
degC
55
52
58
Governor adjustment
Pump speed
r/min
370
370
370
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
10.5
9.5
11.5
Difference in delivery
mm3/st.
1.7
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
370
370
370
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
10.5
9
12
Difference in delivery
mm3/st.
2.2
Basic
*
Oil temperature
degC
48
46
50
Boost compensator adjustment
Pump speed
r/min
400
400
400
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
17
15
19
Difference in delivery
mm3/st.
3
3
3
Oil temperature
degC
48
46
50
Lever angle (shim thickness)
mm
3
3
3
Timer adjustment
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
70
55
90
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
150
150
150
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
70
50
90
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
370
370
370
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Overflow quantity with S/T ON
cm3/min
430
300
560
Overflow quantity with S/T OFF
cm3/min
450
320
580
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T ON
kPa
510
481
539
Pressure with S/T ON
kgf/cm2
5.2
4.9
5.5
Pressure with S/T OFF
kPa
422
383
461
Pressure with S/T OFF
kgf/cm2
4.3
3.9
4.7
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Pressure with S/T ON
kPa
510
471
549
Pressure with S/T ON
kgf/cm2
5.2
4.8
5.6
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
0000001101
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
4.8
4.6
5
Timer stroke with S/T OFF
mm
3.2
2.8
3.6
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
_02
Pump speed
r/min
500
500
500
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
2.2
1.4
3
Oil temperature
degC
48
46
50
_03
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
4.8
4.4
5.2
Timer stroke with S/T OFF
mm
3.2
2.6
3.8
Basic
*
Oil temperature
degC
50
48
52
Remarks
ON
ON
_04
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
80
78.7
81.3
Boost pressure
mmHg
600
590
610
Timer stroke with S/T ON
mm
9.4
8.6
10.2
Timer stroke with S/T OFF
mm
7.8
6.8
8.8
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
6.01
5.91
6.11
MS dimension
mm
0.9
0.8
1
BCS stroke
mm
4.8
4.6
5
Pre-stroke
mm
0.03
0.01
0.05
Control lever angle alpha
deg.
12.5
8.5
16.5
Control lever angle beta
deg.
40
37
43
Test data Ex:
0000001801 CONTROL STANDARD AT IDLING
Standards for idle difference in delivery control
After idle adjustment, measure the idle injection quantities of (A) to (D).
Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table.
(A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder
(E): Collar ring
(F): (A) >= (C)
(G): (C) > (A)
(H): (A) - (C) or (C) - (A)
(I): 0.2, 0.1(mm3/st)
(J): (B) - (D) or (D) - (B)
(K): Ring color
(L): At least 0.6 mm3/st
(M): 0.3, 0.4, 0.5 (mm3/st)
(N): 0.2, 0.1, 0.0 (mm3/st)
(O): (B) >= (D)
(P): (D) > (B)
(T): Yellow
(U): White
(V): Red
----------
----------
----------
----------
0000001901 POTENTIOMETER ADJUSTMENT
1. Hold the dummy bolt against the control lever when N=N1 r/min, Q=Q1 mm3/st.
Fix using the lock nut.
2. When adjusting the potentiometer, position the control lever to contact the dummy bolt. Adjust the potentiometer so that the output voltage is V1.
3. Remove the dummy bolt after the completion of adjustment.
Move the control lever and confirm that the potentiometer output voltage is within the above-mentioned standards.
N:Pump speed
Q:Injection quantity
V:Output voltage
C:Position of the control lever
C1:Idle
C2:Full
A:Adjusting point
B:Checking point
P:Boost pressure
Vi:Applied voltage
----------
N1=1000r/min Q1=24.6+0.1+1.5cm3/1,000st V1=4.81+0.01-0.05V
----------
N1=1000r/min Vi=10V Q1=24.6+1.5+0.1cm3/1,000st V1=4.81+0.01-0.05V V2=2.0+-0.43V V3=8.5+-0.48V P1=80.0kPa P2=600mmHg a=-deg b=-deg c=-deg
----------
N1=1000r/min Q1=24.6+0.1+1.5cm3/1,000st V1=4.81+0.01-0.05V
----------
N1=1000r/min Vi=10V Q1=24.6+1.5+0.1cm3/1,000st V1=4.81+0.01-0.05V V2=2.0+-0.43V V3=8.5+-0.48V P1=80.0kPa P2=600mmHg a=-deg b=-deg c=-deg
0000002001 WIRE
(1)Wire length confirmation
Accelerator wire: Idle-full stroke: L1 mm
(2)Idle switch confirmation
Confirm that the switch is ON in the idle lever position.
(3)2 stage lever adjustment
1. Apply negative pressure P1 kPa {P2 mmHg} to the negative pressure suction inlet.
2. Under the conditions in 1, adjust with the screw (C) so that the position of the control lever (B) becomes angle a [gap L2 from the idle screw (E)] and fix the nut (D).
T:Tightening torque
----------
L1=34.1+3.5-5.5mm L2=3.8+-0.5mm P1=-66.0kPa P2=-500mmHg a=9deg b=12.5deg+-4deg T=6~9N-m(0.6~0.9Kgf-m)
----------
a=9deg b=12.5+-4deg L2=3.8+-0.5mm
----------
L1=34.1+3.5-5.5mm L2=3.8+-0.5mm P1=-66.0kPa P2=-500mmHg a=9deg b=12.5deg+-4deg T=6~9N-m(0.6~0.9Kgf-m)
----------
a=9deg b=12.5+-4deg L2=3.8+-0.5mm
0000002101 DASHPOT ADJUSTMENT
Adjustment of the dash pot
1. Hold the position of the control lever (A) at a (gap L).
2. In the above condition, adjust the position of the dash pot so that the tip end of the dash pot (B) contacts the control lever (A) and fix with the nut (C).
TT
D:Dash pot contact position
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg
Have questions with 104745-0160?
Group cross 104745-0160 ZEXEL
Mazda
Mazda
Mazda
Mazda
Mazda
Mazda
104745-0160
9 460 614 508
WLV313800
INJECTION-PUMP ASSEMBLY
WLT
WLT
104745-0160
9 460 614 508
WLV313800A
INJECTION-PUMP ASSEMBLY
WLT
WLT