104745-0160 ZEXEL 9 460 614 508 BOSCH INJECTION-PUMP ASSEMBLY 9460614508 1047450160 wlv313800


104745-0160 INJECTION-PUMP ASSEMBLY
Rating:
16
Buy INJECTION-PUMP ASSEMBLY 104745-0160 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 460 614 508 9460614508
ZEXEL 104745-0160 1047450160
MAZDA WLV313800 wlv313800

Cross reference number

BOSCH 9 460 614 508 9460614508
ZEXEL 104745-0160 1047450160
MAZDA WLV313800 wlv313800


Zexel num
Bosch num
Firm num
Name
104745-0160 
9 460 614 508 
WLV313800  MAZDA
INJECTION-PUMP ASSEMBLY
WLT K
104745-0160 
9 460 614 508 
WLV313800A  MAZDA
INJECTION-PUMP ASSEMBLY
WLT K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   47.9 47.4 48.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   43.3 42 44.6
Boost pressure mmHg   325 315 335
Average injection quantity mm3/st.   64.1 63.6 64.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   69 68.5 69.5
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   47.9 46.9 48.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   43.3 42 44.6
Boost pressure mmHg   325 315 335
Average injection quantity mm3/st.   64.1 63.1 65.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   69 68 70
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   63.1 59.6 66.6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   23.5 19.5 23.5
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   6
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   23.5 13.5 33.5
Difference in delivery mm3/st.   7.5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9.5 11.5
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   10.5 9 12
Difference in delivery mm3/st.   2.2
Basic   *
Oil temperature degC   48 46 50
Boost compensator adjustment
Pump speed r/min   400 400 400
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   17 15 19
Difference in delivery mm3/st.   3 3 3
Oil temperature degC   48 46 50
Lever angle (shim thickness) mm   3 3 3
Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   370 370 370
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Overflow quantity with S/T ON cm3/min   430 300 560
Overflow quantity with S/T OFF cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure with S/T ON kPa   510 481 539
Pressure with S/T ON kgf/cm2   5.2 4.9 5.5
Pressure with S/T OFF kPa   422 383 461
Pressure with S/T OFF kgf/cm2   4.3 3.9 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
ON
 
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Pressure with S/T ON kPa   510 471 549
Pressure with S/T ON kgf/cm2   5.2 4.8 5.6
Basic   *
Oil temperature degC   50 48 52
Remarks
ON
 
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   4.8 4.6 5
Timer stroke with S/T OFF mm   3.2 2.8 3.6
Basic   *
Oil temperature degC   50 48 52
Remarks
ON
 
_02
Pump speed r/min   500 500 500
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   2.2 1.4 3
Oil temperature degC   48 46 50
_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   4.8 4.4 5.2
Timer stroke with S/T OFF mm   3.2 2.6 3.8
Basic   *
Oil temperature degC   50 48 52
Remarks
ON
 
_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   9.4 8.6 10.2
Timer stroke with S/T OFF mm   7.8 6.8 8.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
BCS stroke mm   4.8 4.6 5
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 37 43

Test data Ex:

0000001801 CONTROL STANDARD AT IDLING

Test data 104745-0160
Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

----------

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104745-0160
1. Hold the dummy bolt against the control lever when N=N1 r/min, Q=Q1 mm3/st. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever to contact the dummy bolt. Adjust the potentiometer so that the output voltage is V1. 3. Remove the dummy bolt after the completion of adjustment. Move the control lever and confirm that the potentiometer output voltage is within the above-mentioned standards. N:Pump speed Q:Injection quantity V:Output voltage C:Position of the control lever C1:Idle C2:Full A:Adjusting point B:Checking point P:Boost pressure Vi:Applied voltage
----------
N1=1000r/min Q1=24.6+0.1+1.5cm3/1,000st V1=4.81+0.01-0.05V
----------
N1=1000r/min Vi=10V Q1=24.6+1.5+0.1cm3/1,000st V1=4.81+0.01-0.05V V2=2.0+-0.43V V3=8.5+-0.48V P1=80.0kPa P2=600mmHg a=-deg b=-deg c=-deg

0000002001 WIRE

Test data 104745-0160
(1)Wire length confirmation Accelerator wire: Idle-full stroke: L1 mm (2)Idle switch confirmation Confirm that the switch is ON in the idle lever position. (3)2 stage lever adjustment 1. Apply negative pressure P1 kPa {P2 mmHg} to the negative pressure suction inlet. 2. Under the conditions in 1, adjust with the screw (C) so that the position of the control lever (B) becomes angle a [gap L2 from the idle screw (E)] and fix the nut (D). T:Tightening torque
----------
L1=34.1+3.5-5.5mm L2=3.8+-0.5mm P1=-66.0kPa P2=-500mmHg a=9deg b=12.5deg+-4deg T=6~9N-m(0.6~0.9Kgf-m)
----------
a=9deg b=12.5+-4deg L2=3.8+-0.5mm

0000002101 DASHPOT ADJUSTMENT

Test data 104745-0160
Adjustment of the dash pot 1. Hold the position of the control lever (A) at a (gap L). 2. In the above condition, adjust the position of the dash pot so that the tip end of the dash pot (B) contacts the control lever (A) and fix with the nut (C). TT D:Dash pot contact position
----------
L=8.1+-0.05mm T=6~9N-m(0.6~0.9kgf-m) a=14.1deg
----------
L=8.1+-0.05mm a=14.1deg b=12.5deg+-4deg




Have questions with 104745-0160?





Group cross 104745-0160 ZEXEL

Mazda 

9 460 613 887 
WLD913800 
INJECTION-PUMP ASSEMBLY
WL-NA
9 460 614 213 
WLD913800A 
INJECTION-PUMP ASSEMBLY
WL-NA
9 460 613 510 
W90113800A 
INJECTION-PUMP ASSEMBLY
W9
 
W90113800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 839 
 
INJECTION-PUMP ASSEMBLY
W9

Mazda 

9 460 613 840 
W90113800C 
INJECTION-PUMP ASSEMBLY
9 460 614 214 
W90113800D 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
W90313800A 
INJECTION-PUMP ASSEMBLY
W9
 
W90313800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 841 
 
INJECTION-PUMP ASSEMBLY
W9

Mazda 

9 460 613 853 
W90313800C 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 917 
W90313800D 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 507 
W90313800E 
INJECTION-PUMP ASSEMBLY
W9
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
W90713800A 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 854 
W90713800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 215 
W90713800C 
INJECTION-PUMP ASSEMBLY
W9
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
W91713800A 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 855 
W91713800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 216 
W91713800C 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 202 
WL1213800D 
INJECTION-PUMP ASSEMBLY
WLT
104745-0160  
9 460 614 508 
WLV313800 
INJECTION-PUMP ASSEMBLY
WLT
104745-0160  
9 460 614 508 
WLV313800A 
INJECTION-PUMP ASSEMBLY
WLT
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 203 
WLVN13800 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 217 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 811 
WLVN13800B 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 204 
WLVP13800 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 218 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 812 
WLVP13800B 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 909 
WLP813800 
INJECTION-PUMP ASSEMBLY
WLT
Back to top