104745-0140 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047450140


104745-0140 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-0140 1047450140

Cross reference number

ZEXEL 104745-0140 1047450140


Zexel num
Bosch num
Firm num
Name
104745-0140 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   56.8 56.3 57.3
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   51.5 48.5 54.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   56.8 55.8 57.8
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   56.2 52.7 59.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 19.9 25.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 12.9 32.9
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.8 11.8
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.3 12.3
Difference in delivery mm3/st.   2.2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   559 530 588
Pressure kgf/cm2   5.7 5.4 6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   559 520 598
Pressure kgf/cm2   5.7 5.3 6.1
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   6 5.8 6.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   500 500 500
Timer stroke mm   0.9 0.1 1.7
Oil temperature degC   48 46 50
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   6 5.6 6.4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   8.9 8.1 9.7
Oil temperature degC   50 48 52
_05
Pump speed r/min   2100 2100 2100
Timer stroke mm   9.8 8.8 10.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   45 44.5 45.5
Timer stroke TA mm   5.3 5.3 5.3
Timer stroke variation dT mm   0.7 0.5 0.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   45 44 46
Timer stroke TA mm   5.3 5.3 5.3
Timer stroke variation dT mm   0.7 0.3 1.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   38 36.5 39.5
Timer stroke TA mm   4.7 4.7 4.7
Timer stroke variation dT mm   1.3 0.7 1.9
Oil temperature degC   50 48 52
0000001501
Pump speed r/min   1250 1250 1250
Height m   1560 1560 1560
Atmospheric pressure difference kPa   -16.7 -16.7 -16.7
Atmospheric pressure difference mmHg   -125 -125 -125
Average injection quantity mm3/st.   53 52.5 53.5
Decrease qty mm3/st.   3.8 3.8 3.8
Decrease rate %   7 7 7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -5.9 -5.9 -5.9
Atmospheric pressure difference mmHg   -44 -69 -19
Average injection quantity mm3/st.   56.8 53.3 57.8
Decrease rate %   0 0 0
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -16.7 -16.7 -16.7
Atmospheric pressure difference mmHg   -125 -125 -125
Average injection quantity mm3/st.   53 52 54
Decrease rate %   7 7 7
Basic   *
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 37 43

Test data Ex:

0000001801 CONTROL STANDARD AT IDLING

Test data 104745-0140
Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

----------

0000001901 WIRE

Test data 104745-0140
Confirmation of the wire length: Accelerator wire: Idle-full stroke: L1 Adjustment of the double stage actuator: (1)Apply negative pressure P1 {P2} to the actuator through the negative pressure inlet port (A). (2)In condition (1), adjust using screw (C) so that control lever (B)'s position is a [ie, the distance from idle switch (E) is L2], then fix using nut (D). T:Tightening torque b:Alpha
----------
L1=34.1+3.5-5.5mm L2=5.1+-0.5mm a=9deg P1=-66.6kPa P2=-500mmHg T=6~9N-m(0.6~0.9kgf-m)
----------
a=9deg b=12.5+-4deg L2=5.1+-0.5mm

0000002001

Test data 104745-0140
Adjustment of the dash pot 1. Maintain the control lever (A) position at a (distance L from idle screw [D]) 2. In this condition of item 1., adjust the position of dashpot (B) so that the end of dashpot (B) contacts the control lever (A). Then, fix using bolt (C). Tightening torque is T. D:Dash pot contact position
----------
L=8.1-0.3mm T=6~9N-m(0.6~0.9Kgf-m) a=14.1deg-0.5deg
----------
L=8.1-0.3mm a=14.1deg-0.5deg b=12.5deg+-4deg




Have questions with 104745-0140?





Group cross 104745-0140 ZEXEL

Mazda 

9 460 613 887 
WLD913800 
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Mazda 

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