104745-0141 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047450141 w91713800a


104745-0141 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104745-0141 1047450141
MAZDA W91713800A w91713800a

Cross reference number

ZEXEL 104745-0141 1047450141
MAZDA W91713800A w91713800a


Zexel num
Bosch num
Firm num
Name
104745-0141 
104745-0142 
 
W91713800A  MAZDA
INJECTION-PUMP ASSEMBLY
W9 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   57.3 56.8 57.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   52 48.5 55.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   57.3 56.3 58.3
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   55.3 51.8 58.8
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 19.9 25.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2450 2450 2450
Average injection quantity mm3/st.   22.9 12.9 32.9
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.8 11.8
Difference in delivery mm3/st.   1.7
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 9.3 12.3
Difference in delivery mm3/st.   2.2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 55 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   440 310 570
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   618 589 647
Pressure kgf/cm2   6.3 6 6.6
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   618 579 657
Pressure kgf/cm2   6.3 5.9 6.7
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   7.4 7.2 7.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   500 500 500
Timer stroke mm   0.9 0.1 1.7
Oil temperature degC   48 46 50
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   7.4 7 7.8
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   8.9 8.1 9.7
Oil temperature degC   50 48 52
_05
Pump speed r/min   2100 2100 2100
Timer stroke mm   9.8 8.8 10.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   44.7 44.2 45.2
Timer stroke TA mm   6.7 6.7 6.7
Timer stroke variation dT mm   0.7 0.5 0.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   44.7 43.7 45.7
Timer stroke TA mm   6.7 6.7 6.7
Timer stroke variation dT mm   0.7 0.3 1.1
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.7 37.2 40.2
Timer stroke TA mm   6.1 6.1 6.1
Timer stroke variation dT mm   1.3 0.7 1.9
Oil temperature degC   50 48 52
0000001501
Pump speed r/min   2000 2000 2000
Height m   1560 1560 1560
Atmospheric pressure difference kPa   -16.7 -16.7 -16.7
Atmospheric pressure difference mmHg   -125 -125 -125
Average injection quantity mm3/st.   49.9 49.4 50.4
Decrease qty mm3/st.   5.4 5.4 5.4
Decrease rate %   10 10 10
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   2000 2000 2000
Atmospheric pressure difference kPa   -5.9 -5.9 -5.9
Atmospheric pressure difference mmHg   -44 -69 -19
Average injection quantity mm3/st.   55.3 50.3 57.8
Decrease rate %   0 0 0
Oil temperature degC   50 48 52
_03
Pump speed r/min   2000 2000 2000
Atmospheric pressure difference kPa   -16.7 -16.7 -16.7
Atmospheric pressure difference mmHg   -125 -125 -125
Average injection quantity mm3/st.   49.9 48.9 50.9
Decrease rate %   10 10 10
Basic   *
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.01 5.91 6.11
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.03 0.01 0.05
Control lever angle alpha deg.   12.5 8.5 16.5
Control lever angle beta deg.   40 37 43

Test data Ex:

0000001801 CONTROL STANDARD AT IDLING

Test data 104745-0141
Standards for idle difference in delivery control After idle adjustment, measure the idle injection quantities of (A) to (D). Install the colored rings to the delivery valve holders (A) to (D) in accordance with the table. (A): A cylinder (B) :B cylinder (C) : C cylinder (D): D cylinder (E): Collar ring (F): (A) >= (C) (G): (C) > (A) (H): (A) - (C) or (C) - (A) (I): 0.2, 0.1(mm3/st) (J): (B) - (D) or (D) - (B) (K): Ring color (L): At least 0.6 mm3/st (M): 0.3, 0.4, 0.5 (mm3/st) (N): 0.2, 0.1, 0.0 (mm3/st) (O): (B) >= (D) (P): (D) > (B) (T): Yellow (U): White (V): Red
----------

----------

0000001901 WIRE

Test data 104745-0141
Confirmation of the wire length: Accelerator wire: Idle-full stroke: L1 Adjustment of the double stage actuator: (1)Apply negative pressure P1 {P2} to the actuator through the negative pressure inlet port (A). (2)In condition (1), adjust using screw (C) so that control lever (B)'s position is a [ie, the distance from idle switch (E) is L2], then fix using nut (D). T:Tightening torque b:Alpha
----------
L1=34.1+3.5-5.5mm L2=5.1+-0.5mm a=9deg P1=-66.6kPa P2=-500mmHg T=6~9N-m(0.6~0.9kgf-m)
----------
a=9deg b=12.5+-4deg L2=5.1+-0.5mm

0000002001 DASHPOT ADJUSTMENT

Test data 104745-0141
Adjustment of the dash pot 1. Maintain the control lever (A) position at a (distance L from idle screw [D]) 2. In this condition of item 1., adjust the position of dashpot (B) so that the end of dashpot (B) contacts the control lever (A). Then, fix using bolt (C). Tightening torque is T. D:Dash pot contact position
----------
L=8.1-0.3mm T=6~9N-m(0.6~0.9Kgf-m) a=14.1deg-0.5deg
----------
L=8.1-0.3mm a=14.1deg-0.5deg b=12.5deg+-4deg




Have questions with 104745-0141?





Group cross 104745-0141 ZEXEL

Mazda 

9 460 613 887 
WLD913800 
INJECTION-PUMP ASSEMBLY
WL-NA
9 460 614 213 
WLD913800A 
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WL-NA
9 460 613 510 
W90113800A 
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W90113800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 839 
 
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Mazda 

9 460 613 840 
W90113800C 
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9 460 614 214 
W90113800D 
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INJECTION-PUMP ASSEMBLY

Mazda 

 
W90313800A 
INJECTION-PUMP ASSEMBLY
W9
 
W90313800B 
INJECTION-PUMP ASSEMBLY
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9 460 613 841 
 
INJECTION-PUMP ASSEMBLY
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Mazda 

9 460 613 853 
W90313800C 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 917 
W90313800D 
INJECTION-PUMP ASSEMBLY
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9 460 614 507 
W90313800E 
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INJECTION-PUMP ASSEMBLY

Mazda 

 
W90713800A 
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9 460 613 854 
W90713800B 
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9 460 614 215 
W90713800C 
INJECTION-PUMP ASSEMBLY
W9
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

104745-0141  

104745-0142 
 
W91713800A 
INJECTION-PUMP ASSEMBLY
W9
9 460 613 855 
W91713800B 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 216 
W91713800C 
INJECTION-PUMP ASSEMBLY
W9
9 460 614 202 
WL1213800D 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 508 
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9 460 614 508 
WLV313800A 
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Mazda 

9 460 614 203 
WLVN13800 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 217 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 811 
WLVN13800B 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 204 
WLVP13800 
INJECTION-PUMP ASSEMBLY
WLT
9 460 614 218 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 614 812 
WLVP13800B 
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WLT
9 460 614 909 
WLP813800 
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