104742-1090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421090 8944718472

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104742-1090 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 104742-1090 1047421090

ISUZU 8944718472 8944718472

Cross reference number

ZEXEL 104742-1090 1047421090

ISUZU 8944718472 8944718472

Zexel num

Bosch num

Firm num

Name

104742-1090
104742-1250

8944718472 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1EDS *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 64 63.5 64.5

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 64.3 59.8 68.8

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 54.2 50.7 57.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 64 63 65

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 63.7 59.7 67.7

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 61.3 55.8 66.8

Difference in delivery mm3/st. 6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.4 10.4 16.4

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 8

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.4 10.4 16.4

Difference in delivery mm3/st. 7

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80 120

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 338 338 338

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity cm3/min 620 490 750

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588 568 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1620 1620 1620

Pressure with S/T OFF kPa 588 568 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1770 1770 1770

Pressure with S/T OFF kPa 637 608 666

Pressure with S/T OFF kgf/cm2 6.5 6.2 6.8

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 770 670 870

Timer stroke with S/T ON mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1470 1470 1470

Timer stroke with S/T OFF mm 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1520 1520 1520

Timer stroke with S/T OFF mm 0.9 0.5 1.2

Oil temperature degC 50 48 52

_05

Pump speed r/min 1620 1620 1620

Timer stroke with S/T OFF mm 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

_06

Pump speed r/min 1770 1770 1770

Timer stroke with S/T OFF mm 5.7 5.4 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 Temp. adjust full-load screw

Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm

0000001901 MOTOR LEVER ADJUSTMENT

Motor lever adjustment With the control lever contacting the idle stopper bolt, adjust the length of the rod so that the stepping motor bracket and the motor lever position alignment stamping are aligned. Nut tightening torque is T1. A:Rod B:Stepping motor bracket C:Angle aligning stamping
----------
T1=3.4~4.9N-m(0.35~0.5kgf-m)
----------
a=(25)deg

0000002001 MICROSWITCH ADJUSTMENT

Microswitch adjustment 1. Full position adjustment (1)Insert a shim L1 between the control lever (C/L) and the full stopper bolt (B). (2)Move the microswitch in the direction of the arrow and confirm that it turns ON. (3)Screw in the bolt (C) and fix the microswitch where it turns from ON to OFF. (4)If fixed, remove bolt (C). B:Full stopper bolt D:Microswitch fixing bolt (Tightening torque T1)
----------
L1=0.45mm T1=2~3N-m(0.2~0.3kgf-m)
----------
L1=0.45mm T1=2~3N-m(0.2~0.3kgf-m) SW=SW7

0000002101 MICROSWITCH ADJUSTMENT

Microswitch adjustment 1. Idle position confirmation (1)With a shim L2 inserted between the control lever (C/L) and the idle stopper bolt (B), confirm that the microswitch is ON. (2)Move the plate in the direction of the arrow and confirm that the microswitch turns OFF. (3)Move the plate in the direction of the arrow and fix the plate in the position where the microswitch turns ON. B:Idle stopper bolt C:Plate fixing bolt (Tightening torque T2)
----------
L2=1.15mm T2=2~3N-m(0.2~0.3kgf-m)
----------
L2=1.15mm T2=2~3N-m(0.2~0.3kgf-m) SW=SW7