104742-1040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421040 8944080900


104742-1040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104742-1040 1047421040
ISUZU 8944080900 8944080900

Cross reference number

ZEXEL 104742-1040 1047421040
ISUZU 8944080900 8944080900


Zexel num
Bosch num
Firm num
Name
104742-1040 
104742-1280 
 
8944080900  ISUZU
INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.8 65.3 66.3
Difference in delivery mm3/st.   4
Basic   *
Injection timing adjustment_02
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   16.7 13.2 20.2
Injection timing adjustment_03
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   66.4 60.9 71.9
Injection timing adjustment_04
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   65.9 61.9 69.9
Injection timing adjustment_05
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.8 64.8 66.8
Injection timing adjustment_06
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   57.1 53.6 60.6
Injection timing adjustment_07
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   65.8 61.3 70.3
Injection quantity adjustment
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   16.7 13.7 19.7
Difference in delivery mm3/st.   7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   8
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 80 120
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity cm3/min   621 492 750
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure kPa   588.5 569 608
Pressure kgf/cm2   6 5.8 6.2
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   343.5 314 373
Pressure kgf/cm2   3.5 3.2 3.8
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure kPa   588.5 569 608
Pressure kgf/cm2   6 5.8 6.2
Stop lever angle_04
Pump speed r/min   1750 1750 1750
Pressure kPa   637.5 608 667
Pressure kgf/cm2   6.5 6.2 6.8
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke mm   3 2.8 3.2
Basic   *
_02
Pump speed r/min   750 650 850
Timer stroke with S/T ON mm   0.5 0.5 0.5
_03
Pump speed r/min   1450 1450 1450
Timer stroke with S/T OFF mm   0.5
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   0.9 0.3 1.5
_05
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.7 3.3
_06
Pump speed r/min   1750 1750 1750
Timer stroke with S/T OFF mm   5.7 5.3 6.1
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   50 46 54
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 TEMP. ADJUST FULL-LOAD SCREW

Test data 104742-1040
Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm




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Isuzu 

 
8944046160 
INJECTION-PUMP ASSEMBLY
4BE1
 
8944046161 
INJECTION-PUMP ASSEMBLY
4BE1
 
8944046530 
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4BE1
 
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INJECTION-PUMP ASSEMBLY
4BE1F
 
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INJECTION-PUMP ASSEMBLY
4BE1F
 
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4BE1F
 
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4BE1F
104742-1040  

104742-1280 
 
8944080900 
INJECTION-PUMP ASSEMBLY
4BE1
 
8944080901 
INJECTION-PUMP ASSEMBLY
4BE1
 
8944080903 
INJECTION-PUMP ASSEMBLY
4BE1
 
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4BE1
 
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4BE1
 
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4BE1
 
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4BE1
 
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4BE1
 
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4BE1
 
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