104742-1031 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421031 8944046181


104742-1031 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104742-1031 1047421031
ISUZU 8944046181 8944046181

Cross reference number

ZEXEL 104742-1031 1047421031
ISUZU 8944046181 8944046181


Zexel num
Bosch num
Firm num
Name
104742-1031 
 
8944046181  ISUZU
INJECTION-PUMP ASSEMBLY
4BE1F *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.4 64.9 65.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   65.4 60.9 69.9
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   56.8 53.3 60.3
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.4 64.4 66.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   65.5 61.5 69.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   66 60.5 71.5
Difference in delivery mm3/st.   6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   16.6 13.6 19.6
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   8
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   16.6 13.6 19.6
Difference in delivery mm3/st.   7
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 120
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity cm3/min   620 490 750
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588 568 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588 568 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1750 1750 1750
Pressure with S/T OFF kPa   637 608 666
Pressure with S/T OFF kgf/cm2   6.5 6.2 6.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 650 850
Timer stroke with S/T ON mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1450 1450 1450
Timer stroke with S/T OFF mm   0.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   0.9 0.5 1.2
Oil temperature degC   50 48 52
_05
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_06
Pump speed r/min   1750 1750 1750
Timer stroke with S/T OFF mm   5.7 5.4 6.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   50 46 54
Control lever angle beta deg.   37 32 42

Test data Ex:

0000001801 Temp. adjust full-load screw

Test data 104742-1031
Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm




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Group cross 104742-1031 ZEXEL

Isuzu 

 
8944046180 
INJECTION-PUMP ASSEMBLY
4BE1
104742-1031  
 
8944046181 
INJECTION-PUMP ASSEMBLY
4BE1F
 
8944046182 
INJECTION-PUMP ASSEMBLY
4BE1F
 
8944046183 
INJECTION-PUMP ASSEMBLY
4BE1F
 
8944046185 
INJECTION-PUMP ASSEMBLY
4BE1F
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