101803-1670 ZEXEL 9 400 616 209 BOSCH INJECTION-PUMP ASSEMBLY 9400616209 1018031670 me069795


101803-1670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 209 9400616209
ZEXEL 101803-1670 1018031670
MITSUBISHI ME069795 me069795

Include in #1:

Cross reference number

BOSCH 9 400 616 209 9400616209
ZEXEL 101803-1670 1018031670
MITSUBISHI ME069795 me069795


Zexel num
Bosch num
Firm num
Name
101803-1670 
101803-1690 
9 400 616 209 
ME069795  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC81 * K 14BH INJECTION PUMP ASSY PE8AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   115.4 111.9 118.9
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   15 12.4 17.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   750
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   4.2 3.7 4.7
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6.5 6.5 6.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101803-1670
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT not operating. (3)Idle sub spring setting: L1. (4)At shipping
----------
K=12 L1=6.5-0.2mm
----------

Speed control lever angle

Test data 101803-1670
F:Full speed I:Idle S:Stop (1)At shipping
----------

----------
a=29deg+-5deg b=32deg+-3deg c=15deg+-5deg d=(2deg)

Stop lever angle

Test data 101803-1670
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=46deg+-5deg

Timing setting

Test data 101803-1670
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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