101608-6531 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016086531


101608-6531 INJECTION-PUMP ASSEMBLY
Rating:
81
Buy INJECTION-PUMP ASSEMBLY 101608-6531 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101608-6531 1016086531

Service parts 101608-6531 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5770
3. GOVERNOR 105419-5170
4. SUPPLY PUMP 105220-7120
5. AUTOM. ADVANCE MECHANIS 105680-0020
6. COUPLING PLATE 105663-1180
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105119-4100
11. Nozzle and Holder ME442004
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-3500
15. NOZZLE SET

Include in #1:

101608-6531 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101608-6531 1016086531


Zexel num
Bosch num
Firm num
Name
101608-6531 
 
   
INJECTION-PUMP ASSEMBLY
14BN INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   128.5 127.5 129.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.1+-0.5
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   8.5 7.2 9.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   10.5++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   0
Advance angle deg.   3.5 3 4
Load   0/4
Timer adjustment_02
Pump speed r/min   690+-25
Advance angle deg.   3.5 3 4
Load   0/4
Remarks
Start
 
Timer adjustment_03
Pump speed r/min   785+-25
Advance angle deg.   0 0 0
Load   0/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-6531
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=6 N1=1050r/min N2=400r/min
----------

Speed control lever angle

Test data 101608-6531
F:Full speed I:Idle S:Stop (1)Fix at stop position at shipping.
----------

----------
a=2deg+-5deg b=31deg+-3deg c=17deg+-5deg

Stop lever angle

Test data 101608-6531
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position = aa, speed = bb (stamp at delivery) (3)Use the hole above R = cc
----------
aa=4-0.5mm bb=0r/min cc=25mm
----------
a=14deg+-5deg b=(48deg)

Timing setting

Test data 101608-6531
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(7deg)




Have questions with 101608-6531?





Group cross 101608-6531 ZEXEL

9 400 619 517 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 615 857 
ME441559 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 619 518 
 
INJECTION-PUMP ASSEMBLY
9 400 613 229 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 027 
ME441578 
INJECTION-PUMP ASSEMBLY
6D16TL
9 400 613 384 
 
INJECTION-PUMP ASSEMBLY
9 400 619 712 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z10 297 
ME441718 
INJECTION-PUMP ASSEMBLY
6D34TL
9 400 613 296 
 
INJECTION-PUMP ASSEMBLY
101608-6531  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 028 
ME441044 
INJECTION-PUMP ASSEMBLY
6D34TL
F 01G 09U 0J9 
ME443900 
INJECTION-PUMP ASSEMBLY
6D34TL
9 400 619 604 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

F 019 Z20 029 
ME442589 
INJECTION-PUMP ASSEMBLY
6D34TL
F 019 Z20 030 
ME442887 
INJECTION-PUMP ASSEMBLY
6D16TL
Back to top