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101606-9090 ZEXEL F 01G 09U 04U BOSCH INJECTION-PUMP ASSEMBLY f01g09u04u 1016069090 16713z5976


101606-9090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 04U f01g09u04u
ZEXEL 101606-9090 1016069090
NISSAN-DIESEL 16713Z5976 16713z5976

Service parts 101606-9090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5190
3. GOVERNOR 105921-6360
4. SUPPLY PUMP 105220-7020
5. AUTOM. ADVANCE MECHANIS 105614-3520
6. COUPLING PLATE 105662-1340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6340
11. Nozzle and Holder 16600-Z5600
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-8750
15. NOZZLE SET

Include in #1:

101401-7312 as _
101606-9090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 04U f01g09u04u
ZEXEL 101606-9090 1016069090
NISSAN-DIESEL 16713Z5976 16713z5976


Zexel num
Bosch num
Firm num
Name
101606-9090 
F 01G 09U 04U 
16713Z5976  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   61.6 60 63.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8.7 6.9 10.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.2)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   61.6 60.6 62.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   76.1 72.1 80.1
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   81 81 91
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (1140)
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101606-9090
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=H02
----------

Speed control lever angle

Test data 101606-9090
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=27.5deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101606-9090
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101606-9090
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101606-9090?





Group cross 101606-9090 ZEXEL

Hyundai 

101606-9000  
9 400 615 549 
 
INJECTION-PUMP ASSEMBLY
6D16
101606-9010  
9 400 615 550 
 
INJECTION-PUMP ASSEMBLY
6D16
101606-9020  

101606-9021 
 
 
INJECTION-PUMP ASSEMBLY
6D16
101606-9021  
9 400 615 551 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

101606-9030  

101606-9090 
F 01G 09U 04T 
16713Z5967 
INJECTION-PUMP ASSEMBLY
FE6A
101606-9040  

101606-9100 
 
16713Z5968 
INJECTION-PUMP ASSEMBLY
FE6E
101606-9050  

101606-9120 
 
16713Z5972 
INJECTION-PUMP ASSEMBLY
FE6E
101606-9060  
 
16713Z5520 
INJECTION-PUMP ASSEMBLY
FE6A
101606-9070  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101606-9071  
 
16713Z5521 
INJECTION-PUMP ASSEMBLY
FE6B
101606-9080  
 
16790Z5579 
INJECTION-PUMP ASSEMBLY
FD606
101606-9090  
F 01G 09U 04U 
16713Z5976 
INJECTION-PUMP ASSEMBLY
FE6A
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