101606-9080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016069080 16790z5579


101606-9080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101606-9080 1016069080
NISSAN-DIESEL 16790Z5579 16790z5579

Service parts 101606-9080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9430
3. GOVERNOR 105400-7890
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS 105671-0320
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5511
11. Nozzle and Holder 16600-Z5511
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4520
14. NOZZLE 105015-5170
15. NOZZLE SET

Include in #1:

101606-9080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101606-9080 1016069080
NISSAN-DIESEL 16790Z5579 16790z5579


Zexel num
Bosch num
Firm num
Name
101606-9080 
 
16790Z5579  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD606 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   62 61 63
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.2 7.2 9.2
Max. variation between cylinders %   0 -12 12
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12+-0.1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   71 61 81
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-9080
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting
----------
K=18 RAL=12+-0.1mm
----------

Speed control lever angle

Test data 101606-9080
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101606-9080
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101606-9080
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=M a2=F r1=1350r/min r2=1350r/min Q1=62+-1mm3/st Q2=54+-1mm3/st c1=+-2.5% c2=+-2.5% a3=M a4=F r3=1400r/min r4=1350r/min

Timing setting

Test data 101606-9080
(1)Pump vertical direction (2)Position of gear mark 'G' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)




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Group cross 101606-9080 ZEXEL

Hyundai 

9 400 615 549 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 550 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 551 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

F 01G 09U 04T 
16713Z5967 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z5968 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5972 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5520 
INJECTION-PUMP ASSEMBLY
FE6A
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
16713Z5521 
INJECTION-PUMP ASSEMBLY
FE6B
101606-9080  
 
16790Z5579 
INJECTION-PUMP ASSEMBLY
FD606
F 01G 09U 04U 
16713Z5976 
INJECTION-PUMP ASSEMBLY
FE6A
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