101606-9040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016069040 16713z5968


101606-9040 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101606-9040 1016069040
NISSAN-DIESEL 16713Z5968 16713z5968

Service parts 101606-9040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5180
3. GOVERNOR 105921-6050
4. SUPPLY PUMP 105220-7010
5. AUTOM. ADVANCE MECHANIS 105672-0320
6. COUPLING PLATE 105662-1370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6770
11. Nozzle and Holder 16600-Z5608
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-3490
14. NOZZLE 105015-9260
15. NOZZLE SET

Include in #1:

101606-9040 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101606-9040 1016069040
NISSAN-DIESEL 16713Z5968 16713z5968


Zexel num
Bosch num
Firm num
Name
101606-9040 
101606-9100 
 
16713Z5968  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6E * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.6
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   80.1 78.5 81.7
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   11.5 9.7 13.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.6)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   80.1 79.1 81.1
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(12.6)
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   92.7 88.7 96.7
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.2
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   68.2 65 71.4
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   83 83 93
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (1130)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   5.5 5.2 5.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-9040
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=H05
----------

Speed control lever angle

Test data 101606-9040
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=33mm
----------
a=26.5deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101606-9040
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101606-9040
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101606-9040 ZEXEL

Hyundai 

9 400 615 549 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 550 
 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 551 
 
INJECTION-PUMP ASSEMBLY
6D16

Nissan-Diesel 

F 01G 09U 04T 
16713Z5967 
INJECTION-PUMP ASSEMBLY
FE6A
101606-9040  

101606-9100 
 
16713Z5968 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5972 
INJECTION-PUMP ASSEMBLY
FE6E
 
16713Z5520 
INJECTION-PUMP ASSEMBLY
FE6A
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
16713Z5521 
INJECTION-PUMP ASSEMBLY
FE6B
 
16790Z5579 
INJECTION-PUMP ASSEMBLY
FD606
F 01G 09U 04U 
16713Z5976 
INJECTION-PUMP ASSEMBLY
FE6A
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