101605-9431 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016059431 3436102081


101605-9431 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-9431 1016059431
MITSUBISHI-HEAV 3436102081 3436102081

Service parts 101605-9431 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8530
3. GOVERNOR 105419-0781
4. SUPPLY PUMP 105220-6330
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5210
11. Nozzle and Holder 34361-11010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3330
14. NOZZLE 105017-1180
15. NOZZLE SET

Include in #1:

101605-9431 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101605-9431 1016059431
MITSUBISHI-HEAV 3436102081 3436102081


Zexel num
Bosch num
Firm num
Name
101605-9431 
101605-9432 
 
3436102081  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   81 80 82
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.9+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 90
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9431
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)The torque control spring must does not have a set force. (5)Set idle sub-spring (6)Main spring setting
----------
K=11
----------

Speed control lever angle

Test data 101605-9431
F:Full speed I:Idle S:Stop
----------

----------
a=35deg+-3deg b=(17deg)+-5deg c=(2deg)+-5deg

Stop lever angle

Test data 101605-9431
N:Pump normal S:Stop the pump. (1)Hold the boss against the stop side
----------

----------
a=53deg+-5deg b=26.5deg+-5deg c=(9deg)

Timing setting

Test data 101605-9431
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101605-9431 ZEXEL

Mitsubishi-Heav 

9 400 610 700 
3436102050 
INJECTION-PUMP ASSEMBLY
S6K-T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
D1146T
 
 
INJECTION-PUMP ASSEMBLY
D1146T
 
 
INJECTION-PUMP ASSEMBLY
D1146T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3436102070 
INJECTION-PUMP ASSEMBLY
S6K-EIT
 
3436112070 
INJECTION-PUMP ASSEMBLY
S6K-EIT
9 400 611 439 
3436102071 
INJECTION-PUMP ASSEMBLY
S6K-EIT
 
3436102080 
INJECTION-PUMP ASSEMBLY
S6K-T
101605-9431  

101605-9432 
 
3436102081 
INJECTION-PUMP ASSEMBLY
S6K-T
 
3436112080 
INJECTION-PUMP ASSEMBLY
S6K-T
9 400 611 440 
3436102082 
INJECTION-PUMP ASSEMBLY
S6K-T

Nissan-Diesel 

9 400 610 701 
1671295004 
INJECTION-PUMP ASSEMBLY
NE6T15
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 610 702 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 611 188 
16790Z5607 
INJECTION-PUMP ASSEMBLY
FE6T44
9 400 615 381 
16790Z5612 
INJECTION-PUMP ASSEMBLY
FE6T44
9 400 610 703 
16712Z5511 
INJECTION-PUMP ASSEMBLY
FE6T45

Daewoo 

9 400 615 382 
 
INJECTION-PUMP ASSEMBLY
DB58T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
DB58T

Nissan-Diesel 

9 400 610 704 
1679095067 
INJECTION-PUMP ASSEMBLY
NE6T
9 400 612 496 
16790NB001 
INJECTION-PUMP ASSEMBLY
NE6T
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