101603-2691 ZEXEL 9 400 611 219 BOSCH INJECTION-PUMP ASSEMBLY 9400611219 1016032691 220205740a


101603-2691 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 219 9400611219
ZEXEL 101603-2691 1016032691
HINO 220205740A 220205740a

Service parts 101603-2691 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9231
3. GOVERNOR 105400-8850
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS 105676-1180
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5290
11. Nozzle and Holder 23600-3330A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105041-5130
14. NOZZLE 105025-2790
15. NOZZLE SET

Include in #1:

101603-2691 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 219 9400611219
ZEXEL 101603-2691 1016032691
HINO 220205740A 220205740a


Zexel num
Bosch num
Firm num
Name
101603-2691 
9 400 611 219 
220205740A  HINO
INJECTION-PUMP ASSEMBLY
W06E K 14BE INJECTION PUMP ASSY PE6A PE
101603-2691 
9 400 611 219 
S220205740  HINO
INJECTION-PUMP ASSEMBLY
W06E A K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   45.6 43.6 47.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.9+-0.5
Pump speed r/min   310 310 310
Average injection quantity mm3/st.   15 13.5 16.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 95
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2691
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=15
----------

Speed control lever angle

Test data 101603-2691
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=19deg+-5deg

Stop lever angle

Test data 101603-2691
N:Pump normal S:Stop the pump. (1)Normal (2)Rack position aa or less, pump speed bb
----------
aa=7.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-2691
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101603-2691?





Group cross 101603-2691 ZEXEL

Hino 

F 019 Z20 468 
220401410A 
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Hino 

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Hino 

9 400 611 327 
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Hino 

9 400 612 495 
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INJECTION-PUMP ASSEMBLY
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9 400 615 060 
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INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

101603-2691  
9 400 611 219 
220205740A 
INJECTION-PUMP ASSEMBLY
W06E
101603-2691  
9 400 611 219 
S220205740 
INJECTION-PUMP ASSEMBLY
W06E
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