101602-9730 ZEXEL 9 400 614 981 BOSCH INJECTION-PUMP ASSEMBLY 9400614981 1016029730


101602-9730 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 981 9400614981
ZEXEL 101602-9730 1016029730

Service parts 101602-9730 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4420
3. GOVERNOR 105410-7860
4. SUPPLY PUMP 105210-4150
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0590
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6211
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

101602-9730 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 981 9400614981
ZEXEL 101602-9730 1016029730


Zexel num
Bosch num
Firm num
Name
101602-9730 
9 400 614 981 
   
INJECTION-PUMP ASSEMBLY
6D22 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   69.5 65.5 73.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   17.5 14.9 20.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-9730
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=18 RAL=13+1mm L1=7+-0.1mm
----------

Speed control lever angle

Test data 101602-9730
F:Full speed I:Idle S:Stop
----------

----------
a=(2deg)+-5deg b=(18deg)+-5deg c=32deg+-3deg

Stop lever angle

Test data 101602-9730
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=39deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-9730
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-9730?





Group cross 101602-9730 ZEXEL

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