101602-9762 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029762 3436100021


101602-9762 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9762 1016029762
MITSUBISHI-HEAV 3436100021 3436100021

Cross reference number

ZEXEL 101602-9762 1016029762
MITSUBISHI-HEAV 3436100021 3436100021


Zexel num
Bosch num
Firm num
Name
101602-9762 
101602-9764 
 
3436100021  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   73.5 72.5 74.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   58 58 63
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-9762
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2
----------
K=12 N1=900r/min N2=650r/min
----------

Speed control lever angle

Test data 101602-9762
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=2deg+-5deg

Stop lever angle

Test data 101602-9762
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-9762
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101602-9762 ZEXEL

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