101602-2860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022860 220204840a


101602-2860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-2860 1016022860
HINO 220204840A 220204840a

Service parts 101602-2860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5500
3. GOVERNOR 105401-0880
4. SUPPLY PUMP 105210-5550
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0790
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101602-2860 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-2860 1016022860
HINO 220204840A 220204840a


Zexel num
Bosch num
Firm num
Name
101602-2860 
101602-2861 
 
220204840A  HINO
INJECTION-PUMP ASSEMBLY
H07C-TD * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   117 115.5 118.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Boost pressure kPa   124 124
Boost pressure mmHg   930 930
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.1
Boost pressure kPa   52 49.3 54.7
Boost pressure mmHg   390 370 410
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.5)
Boost pressure kPa   111 104.3 117.7
Boost pressure mmHg   830 780 880

Test data Ex:

Governor adjustment

Test data 101602-2860
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Excessive fuel lever setting (boost pressure 0) (4)Boost compensator stroke: BCL (5)Main spring setting (6)Rack difference between N = N1 and N = N2 (7)Set idle sub-spring
----------
K=10 BCL=2.1+-0.1mm N1=850r/min N2=500r/min
----------

Speed control lever angle

Test data 101602-2860
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=3deg+-5deg b=5.5deg+-5deg c=20deg+-5deg

Stop lever angle

Test data 101602-2860
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 101602-2860
N:Normal B:When boosted (1)Rack position = aa (point D) at boost pressure 0. (2)Drive side
----------
aa=13.2+-0.1mm
----------
a=(15deg) b=(13deg)

Timing setting

Test data 101602-2860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101602-2860?





Group cross 101602-2860 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 798 
220801700A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 574 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 252 
220204650A 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 575 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 799 
220204710A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 576 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 582 
220204740A 
INJECTION-PUMP ASSEMBLY
W06E
 
220204770A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 619 550 
220204770B 
INJECTION-PUMP ASSEMBLY
W06E-H
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 583 
220204770C 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 577 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 584 
220204820A 
INJECTION-PUMP ASSEMBLY
H07D-C
9 400 614 800 
220204820B 
INJECTION-PUMP ASSEMBLY
H07D-C
101602-2860  

101602-2861 
 
220204840A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 578 
220204841A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 579 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 585 
220204842A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 580 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 892 
220204860A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 610 581 
220205060A 
INJECTION-PUMP ASSEMBLY
W06D-TC
9 400 619 842 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 363 
220205061A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220205270A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220205271A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 612 069 
220205272A 
INJECTION-PUMP ASSEMBLY
H07C-TD
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