Buy 101603-8840 ZEXEL 9 400 610 679 BOSCH INJECTION-PUMP ASSEMBLY


101603-8840 INJECTION-PUMP ASSEMBLY
Rating:
27
Buy INJECTION-PUMP ASSEMBLY 101603-8840 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 610 679 9400610679
ZEXEL 101603-8840 1016038840
ISUZU 8943958131 8943958131

You can buy parts: .

$3,633.95

04-03-2019
Bosch 9 400 610 679 Fuel Injection Pump
Bosch || Fuel Injection Pump || Original Manufacturer

Service parts 101603-8840 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5490
3. GOVERNOR 105932-1920
4. SUPPLY PUMP 105210-6220
5. AUTOM. ADVANCE MECHANIS 105643-1060
6. COUPLING PLATE 105661-0840
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4282
11. Nozzle and Holder 8-94395-511-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4700
14. NOZZLE 105025-0530
15. NOZZLE SET

Include in #1:

101603-8840 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 679 9400610679
ZEXEL 101603-8840 1016038840
ISUZU 8943958131 8943958131


Zexel num Bosch num Firm num Firm Name
101603-8840  9 400 610 679  8943958131  ISUZU INJECTION-PUMP ASSEMBLY
6HH1-S K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position   NO.1
Governor side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   59 57.4 60.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *


Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   59 58 60
Basic   *
Fixing the lever   *


Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.6
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   82 78.8 85.2
Fixing the lever   *


Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.2
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   49.8 46.6 53
Fixing the lever   *


Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   130 130 138
Fixing the lever   *
Rack limit   *


Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks  
Start


Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5


Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.5 3.5
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101603-8840 N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K52
----------



Speed control lever angle

Test data 101603-8840 F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=10deg+-5deg b=38deg+-3deg



Stop lever angle

Test data 101603-8840 N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg



0000001501 ACS

Test data 101603-8840 (A) Housing (B) Snap ring (C) adjusting screw (D) Set screw (E): Push rod (F) Spacer 1. Adjustment of the aneroid compensator (1)Adjust with the (D) set screw so that the clearance between the (A) housing and (B) snap ring is L1. (2)Select the push rod (E) so that the distance from the end surface of the (F) spacer becomes L2. (3)(C) Turn the screw to adjust the beginning of aneroid compensator operation. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Adjust using screw C to obtain the performance shown in the graph above. (3)After final adjustment, confirm that the gap between housing (A) and snapring (B) is L3.
----------
N1=850r/min L1=1.4~1.7mm L2=0.5+-0.5mm L3=(0.1~0.5)mm
----------
Ra=R1(10.7)mm Rb=R1-1.05mm Pa=89.8+-2.7kPa(674+-20mmHg) Pb=70.1+-0.7kPa(526+-5mmHg) Q1=59+-1cm3/1000st Q2=(35.9)+-1.6cm3/1000st



Timing setting

Test data 101603-8840 (1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(160deg)





Have questions with 101603-8840?

toggle preview




Group cross 101603-8840 ZEXEL

Isuzu 

101603-8800  9 400 615 280  1156030360  INJECTION-PUMP ASSEMBLY
6SD1
101603-8810  9 400 610 676  1156030380  INJECTION-PUMP ASSEMBLY
6SA1
101603-8820 
101603-8821 
  8943958120  INJECTION-PUMP ASSEMBLY
6HH1-N
101603-8821  9 400 610 677  8943958121  INJECTION-PUMP ASSEMBLY
6HH1-N
101603-8830 
101603-8831 
  8943900810  INJECTION-PUMP ASSEMBLY
6HH1
101603-8831  9 400 610 678  8943900811  INJECTION-PUMP ASSEMBLY
6HH1
101603-8840  9 400 610 679  8943958131  INJECTION-PUMP ASSEMBLY
6HH1-S
101603-8850  9 400 610 680  1156031400  INJECTION-PUMP ASSEMBLY
6BG1-T
101603-8860 
101603-8861 
9 400 610 681  8943909610  INJECTION-PUMP ASSEMBLY
6HH1
101603-8861 
101603-8862 
  8943909611  INJECTION-PUMP ASSEMBLY
6HH1
101603-8862  9 400 615 281  8943909612  INJECTION-PUMP ASSEMBLY
6HH1
101603-8870  9 400 610 682  8943909290  INJECTION-PUMP ASSEMBLY
6HH1
101603-8880  9 400 610 683  8943909300  INJECTION-PUMP ASSEMBLY
6HH1
101603-8890 
101603-8920 
9 400 615 282  8943910410  INJECTION-PUMP ASSEMBLY
6HH1-S
Back to top