101602-2841 ZEXEL 9 400 619 550 BOSCH INJECTION-PUMP ASSEMBLY 9400619550 1016022841 220204770b


101602-2841 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 550 9400619550
ZEXEL 101602-2841 1016022841
HINO 220204770B 220204770b

Service parts 101602-2841 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9940
3. GOVERNOR 105400-8521
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-8820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5161
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-8241
15. NOZZLE SET

Include in #1:

101602-2841 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 550 9400619550
ZEXEL 101602-2841 1016022841
HINO 220204770B 220204770b


Zexel num
Bosch num
Firm num
Name
101602-2841 
101602-2842 
9 400 619 550 
220204770B  HINO
INJECTION-PUMP ASSEMBLY
W06E-H * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   47.9 45.9 49.9
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 75 85
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2841
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=15
----------

Speed control lever angle

Test data 101602-2841
F:Full speed I:Idle (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=5deg+-5deg c=19deg+-5deg

Stop lever angle

Test data 101602-2841
N:Pump normal S:Stop the pump. (1)Distance from normal side pin = aa. (2)At shipping: rack position = bb or less, speed = cc. (3)Contacts normal side pin
----------
aa=2.5+-0.5mm bb=7mm cc=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(6deg)

Timing setting

Test data 101602-2841
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101602-2841?





Group cross 101602-2841 ZEXEL

Hino 

 
220204770A 
INJECTION-PUMP ASSEMBLY
W06E
101602-2841  

101602-2842 
9 400 619 550 
220204770B 
INJECTION-PUMP ASSEMBLY
W06E-H
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 583 
220204770C 
INJECTION-PUMP ASSEMBLY
W06E-H
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