101602-2852 ZEXEL 9 400 614 800 BOSCH INJECTION-PUMP ASSEMBLY 9400614800 1016022852 220204820b


101602-2852 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 800 9400614800
ZEXEL 101602-2852 1016022852
HINO 220204820B 220204820b

Service parts 101602-2852 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5480
3. GOVERNOR 105400-8530
4. SUPPLY PUMP 105210-5640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8080
11. Nozzle and Holder 236002900A
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105030-4790
14. NOZZLE
15. NOZZLE SET 105019-0750

Include in #1:

101602-2852 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 800 9400614800
ZEXEL 101602-2852 1016022852
HINO 220204820B 220204820b


Zexel num
Bosch num
Firm num
Name
101602-2852 
9 400 614 800 
220204820B  HINO
INJECTION-PUMP ASSEMBLY
H07D-C K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   82.5 81.5 83.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.3+-0.5
Pump speed r/min   490 490 490
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.9++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 125 135
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2852
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)RACK LIMIT (5)Set idle sub-spring
----------
K=8
----------

Speed control lever angle

Test data 101602-2852
F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting (3)When pump speed set at aa (4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=16deg+-5deg c=1deg+-5deg

Stop lever angle

Test data 101602-2852
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb (3)Contacts normal side pin (4)Clearance from the pin on the normal side: cc
----------
aa=6.4mm bb=0r/min cc=2.5+-0.5mm
----------
a=53deg+-5deg b=51deg+-5deg c=(6deg)

Timing setting

Test data 101602-2852
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101602-2852?





Group cross 101602-2852 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 798 
220801700A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 574 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 252 
220204650A 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 575 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 799 
220204710A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 576 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 582 
220204740A 
INJECTION-PUMP ASSEMBLY
W06E
 
220204770A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 619 550 
220204770B 
INJECTION-PUMP ASSEMBLY
W06E-H
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 583 
220204770C 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 577 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 584 
220204820A 
INJECTION-PUMP ASSEMBLY
H07D-C
101602-2852  
9 400 614 800 
220204820B 
INJECTION-PUMP ASSEMBLY
H07D-C
 
220204840A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 578 
220204841A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 579 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 585 
220204842A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 580 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 892 
220204860A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 610 581 
220205060A 
INJECTION-PUMP ASSEMBLY
W06D-TC
9 400 619 842 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 363 
220205061A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220205270A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220205271A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 612 069 
220205272A 
INJECTION-PUMP ASSEMBLY
H07C-TD
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