101601-8100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016018100 1156013800


101601-8100 INJECTION-PUMP ASSEMBLY
Rating:
55
Buy INJECTION-PUMP ASSEMBLY 101601-8100 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101601-8100 1016018100
ISUZU 1156013800 1156013800

Cross reference number

ZEXEL 101601-8100 1016018100
ISUZU 1156013800 1156013800


Zexel num
Bosch num
Firm num
Name
101601-8100 
101601-8101 
 
1156013800  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 71.4 73.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 71.4 73.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.1
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   79.3 77.7 80.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.4
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   73.4 71.8 75
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.3
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   48 46.4 49.6
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   R1-0.2
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   47.3 45.7 48.9
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   F
Rack position   R+0.15
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   47.8 44.6 51
Fixing the lever   *
Timer adjustment
Pump speed r/min   1050--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-8100
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=42 RAL=12.9+0.2mm
----------

Speed control lever angle

Test data 101601-8100
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=40deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 101601-8100
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

0000001501 TAMPER PROOF

Test data 101601-8100
Tamper proof adjustment (1)Set the full load screw at rack position Ra+0.4. (2)Set the full load position Ra using screw (A).
----------
Ra=R1(10.7)mm
----------

Timing setting

Test data 101601-8100
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)




Have questions with 101601-8100?





Group cross 101601-8100 ZEXEL

Isuzu 

101601-8100  

101601-8101 
 
1156013800 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156013803 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 619 718 
1156014172 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156013401 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156013403 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156013404 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156013406 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156013407 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156013408 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156013380 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013381 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013382 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013384 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013385 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013390 
INJECTION-PUMP ASSEMBLY
6BG1
 
 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013391 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013393 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156013394 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156014230 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156014231 
INJECTION-PUMP ASSEMBLY
6QA1
9 400 619 755 
1156014233 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156014240 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156014280 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156014281 
INJECTION-PUMP ASSEMBLY
6QA1
9 400 619 841 
1156014283 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156014330 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156015611 
INJECTION-PUMP ASSEMBLY
6QA1
Back to top