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101601-4960 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016014960 1156008531


101601-4960 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-4960 1016014960
ISUZU 1156008531 1156008531

Service parts 101601-4960 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2120
3. GOVERNOR 105931-0620
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS 105612-3140
6. COUPLING PLATE 105661-0561
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-4960 as INJECTION-PUMP ASSEMBLY
106675-4421 as _

Cross reference number

ZEXEL 101601-4960 1016014960
ISUZU 1156008531 1156008531


Zexel num
Bosch num
Firm num
Name
101601-4960 
101601-4962 
 
1156008531  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 71.4 73.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   10.7+-0. 5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   72.4 71.4 73.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   10.6+-0. 5
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   79.3 77.7 80.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   10.3+-0. 5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   73.4 71.8 75
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   10.4+-0. 5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   48 46.4 49.6
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   10.5+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   47.3 45.7 48.9
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   F
Rack position   10.85+-0 .5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   47.8 44.6 51
Fixing the lever   *
Timer adjustment
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   2 1.5 2.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101601-4960
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=42 RAL=12.9+0.2mm
----------

Speed control lever angle

Test data 101601-4960
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=40deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 101601-4960
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-4960
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)




Have questions with 101601-4960?





Group cross 101601-4960 ZEXEL

Isuzu 

101601-4900  
9 400 619 651 
1156008221 
INJECTION-PUMP ASSEMBLY
6BD1
101601-4910  
 
1156008391 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4920  
 
1156008400 
INJECTION-PUMP ASSEMBLY
6BB1
101601-4930  

101601-7950 
 
1156007972 
INJECTION-PUMP ASSEMBLY
6BD1
101601-4940  
 
1156008153 
INJECTION-PUMP ASSEMBLY
6BD1T
101601-4950  

101601-7880 
 
1156008163 
INJECTION-PUMP ASSEMBLY
6BD1T
101601-4960  

101601-4962 
 
1156008531 
INJECTION-PUMP ASSEMBLY
6BD1T
101601-4961  

101601-4962 
 
1156008534 
INJECTION-PUMP ASSEMBLY
6BD1T
101601-4962  
9 400 614 595 
1156008536 
INJECTION-PUMP ASSEMBLY
6BD1-T
101601-4970  
 
1156008173 
INJECTION-PUMP ASSEMBLY
6BD1TU
101601-4980  
 
1156008183 
INJECTION-PUMP ASSEMBLY
6BD1TU
101601-4990  

101601-4991 
 
1156008550 
INJECTION-PUMP ASSEMBLY
6QA1
101601-4991  

101601-7530 
 
1156010190 
INJECTION-PUMP ASSEMBLY
6QA1
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