101601-4900 ZEXEL 9 400 619 651 BOSCH INJECTION-PUMP ASSEMBLY 9400619651 1016014900 1156008221


101601-4900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 651 9400619651
ZEXEL 101601-4900 1016014900
ISUZU 1156008221 1156008221

Service parts 101601-4900 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2070
3. GOVERNOR 105410-4780
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS 105612-1600
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101601-4900 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 651 9400619651
ZEXEL 101601-4900 1016014900
ISUZU 1156008221 1156008221


Zexel num
Bosch num
Firm num
Name
101601-4900 
9 400 619 651 
1156008221  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   67.8 66.3 69.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.4 11.1 13.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Timer adjustment
Pump speed r/min   1350
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1400
Advance angle deg.   1.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-4900
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=6
----------

Speed control lever angle

Test data 101601-4900
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=35.5deg+-5deg

Stop lever angle

Test data 101601-4900
N:Pump normal S:Stop the pump.
----------

----------
a=(12deg) b=(46deg)




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Group cross 101601-4900 ZEXEL

Isuzu 

101601-4900  
9 400 619 651 
1156008221 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156008391 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156008400 
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6BB1
 
1156007972 
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6BD1
 
1156008153 
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6BD1T
 
1156008163 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156008531 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156008534 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 614 595 
1156008536 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
1156008173 
INJECTION-PUMP ASSEMBLY
6BD1TU
 
1156008183 
INJECTION-PUMP ASSEMBLY
6BD1TU
 
1156008550 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156010190 
INJECTION-PUMP ASSEMBLY
6QA1
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