101601-4910 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016014910 1156008391


101601-4910 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101601-4910 1016014910
ISUZU 1156008391 1156008391

Cross reference number

ZEXEL 101601-4910 1016014910
ISUZU 1156008391 1156008391


Zexel num
Bosch num
Firm num
Name
101601-4910 
 
1156008391  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Rack position
Point B
  R=B
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.3
Pump speed r/min   1650 1650 1650
Average injection quantity mm3/st.   43 40.6 45.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   42.5 40.1 44.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.9+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60.5 60.5
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   1000
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_03
Pump speed r/min   1450
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1650
Advance angle deg.   3 2.5 3.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   5 5 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101601-4910
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL
----------
DL=5.2-0.2mm
----------

0000000901

Test data 101601-4910
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=(33deg)+-5deg b=(26deg)+-3deg

Timing setting

Test data 101601-4910
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)




Have questions with 101601-4910?





Group cross 101601-4910 ZEXEL

Isuzu 

9 400 619 651 
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6BD1
101601-4910  
 
1156008391 
INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
6BD1T
9 400 614 595 
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INJECTION-PUMP ASSEMBLY
6BD1-T
 
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INJECTION-PUMP ASSEMBLY
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