101492-9073 ZEXEL 9 400 614 468 BOSCH INJECTION-PUMP ASSEMBLY 9400614468 1014929073 1679090208

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 468 9400614468

ZEXEL 101492-9073 1014929073

NISSAN-DIESEL 1679090208 1679090208

Service parts 101492-9073 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9170

3. GOVERNOR 105400-3761

4. SUPPLY PUMP 105220-4840

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-6320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6830

11. Nozzle and Holder 16600-T9303

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4600

14. NOZZLE

105015-6490

15. NOZZLE SET

Include in #1:

101492-9073 as INJECTION-PUMP ASSEMBLY

106682-9290 as _

106682-9291

Cross reference number

BOSCH 9 400 614 468 9400614468

ZEXEL 101492-9073 1014929073

NISSAN-DIESEL 1679090208 1679090208

Zexel num

Bosch num

Firm num

Name

101492-9073

9 400 614 468

1679090208 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD33 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-6120

Overflow valve opening pressure kPa 191 191 191

Overflow valve opening pressure kgf/cm2 1.95 1.95 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 37.4 36.4 38.4

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.7

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 34.6 30.6 38.6

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 9.2+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 13 11 15

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65 75

Fixing the lever *

Rack limit *

Injection quantity adjustment_05

Adjusting point E

Rack position 9.4

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 39.2 35.2 43.2

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)The torque control spring must does not have a set force.
----------
K=10
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Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=3deg+-5deg b=32deg+-3deg c=13deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=10.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)