101492-9060 ZEXEL 9 400 614 467 BOSCH INJECTION-PUMP ASSEMBLY 9400614467 1014929060 1679090207


101492-9060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 467 9400614467
ZEXEL 101492-9060 1014929060
NISSAN-DIESEL 1679090207 1679090207

Service parts 101492-9060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9170
3. GOVERNOR 105400-3700
4. SUPPLY PUMP 105220-4840
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-6320
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6830
11. Nozzle and Holder 16600-T9303
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4600
14. NOZZLE 105015-6490
15. NOZZLE SET

Include in #1:

101492-9060 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 467 9400614467
ZEXEL 101492-9060 1014929060
NISSAN-DIESEL 1679090207 1679090207


Zexel num
Bosch num
Firm num
Name
101492-9060 
9 400 614 467 
1679090207  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD33 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6120
Overflow valve opening pressure kPa   191 157 225
Overflow valve opening pressure kgf/cm2   1.95 1.6 2.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   34.7 32.7 36.7
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   37.9 36.9 38.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   25.2 25.2 29.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   13.9+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 75
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101492-9060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=19
----------

Speed control lever angle

Test data 101492-9060
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101492-9060
N:Pump normal S:Stop the pump.
----------

----------
a=10.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-9060
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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