101322-0180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1013220180 5156006474


101322-0180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101322-0180 1013220180
ISUZU 5156006474 5156006474

Service parts 101322-0180 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101032-9051
3. GOVERNOR 105410-3220
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-1120
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101322-0180 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101322-0180 1013220180
ISUZU 5156006474 5156006474


Zexel num
Bosch num
Firm num
Name
101322-0180 
 
5156006474  ISUZU
INJECTION-PUMP ASSEMBLY
3AD1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.7 37.7 39.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.9+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101322-0180
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)Delivered with idle spring not operating.
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

Test data 101322-0180
F:Full speed I:Idle S:Stop
----------

----------
a=17deg+-5deg b=32deg+-5deg c=32deg+-3deg




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Group cross 101322-0180 ZEXEL

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