101322-0160 ZEXEL F 019 Z10 148 BOSCH INJECTION-PUMP ASSEMBLY f019z10148 1013220160 5156006454

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 148 f019z10148

ZEXEL 101322-0160 1013220160

ISUZU 5156006454 5156006454

Service parts 101322-0160 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101032-9041

3. GOVERNOR 105410-3230

4. SUPPLY PUMP 105220-4212

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-0420

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-3030

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101322-0160 as INJECTION-PUMP ASSEMBLY

106871-8981 as _

Cross reference number

BOSCH F 019 Z10 148 f019z10148

ZEXEL 101322-0160 1013220160

ISUZU 5156006454 5156006454

Zexel num

Bosch num

Firm num

Name

101322-0160

F 019 Z10 148

5156006454 ISUZU

INJECTION-PUMP ASSEMBLY
3AD1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 2
Cyl.1-2 deg. 240 239.5 240.5

Injection quantity adjustment

Adjusting point A

Rack position 13.7

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 39.7 38.7 40.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 8 6.9 9.1

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 14

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 40 38.5 41.5

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Adjust torque control so that the governor spring is in the same position as the dotted line and set temporarily. (3)After torque control adjustment, at rack position R1 set the governor spring so that speed is N1. (4)RACK CAP: R2
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K=10 R1=13.2mm N1=1300+-5r/min R2=(17.5)mm
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