101322-0190 ZEXEL 9 400 610 125 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 610 125 9400610125
ZEXEL 101322-0190 1013220190
ISUZU 5156006483 5156006483


Service parts 101322-0190 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101032-9031
3. GOVERNOR 105410-3220
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101322-0190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 125 9400610125
ZEXEL 101322-0190 1013220190
ISUZU 5156006483 5156006483


Zexel num Bosch num Firm num Firm Name
101322-0190  9 400 610 125  5156006483  ISUZU INJECTION-PUMP ASSEMBLY
3AD1 * K 14BA PE1A,2A,3A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Direction of rotation (viewed from drive side)   L
Left
Injection order   1-3-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 2 deg.   240 239.5 240.5
Cyl.1-2


Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.9 30.9 32.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   7.2+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:



Governor adjustment

Test data 101322-0190 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=5 R1=(17.5)mm
----------



Speed control lever angle

Test data 101322-0190 F:Full speed I:Idle S:Stop
----------

----------
a=5deg+-5deg b=24deg+-5deg c=32deg+-3deg





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Group cross number

Isuzu 

101322-0100    5156004923  INJECTION-PUMP ASSEMBLY
3AA1
101322-0110  F 019 Z10 147  5156004853  INJECTION-PUMP ASSEMBLY
3AA1
101322-0120    5156004863  INJECTION-PUMP ASSEMBLY
3AA1
101322-0130    5156005662  INJECTION-PUMP ASSEMBLY
3AA1
101322-0140  9 400 610 339  5156004873  INJECTION-PUMP ASSEMBLY
3AA1
101322-0150    5156006443  INJECTION-PUMP ASSEMBLY
3AD1
101322-0160  F 019 Z10 148  5156006454  INJECTION-PUMP ASSEMBLY
3AD1
101322-0170  F 019 Z10 149  5156006463  INJECTION-PUMP ASSEMBLY
3AD1
101322-0180    5156006474  INJECTION-PUMP ASSEMBLY
3AD1
101322-0190  9 400 610 125  5156006483  INJECTION-PUMP ASSEMBLY
3AD1