101602-4402 ZEXEL 9 400 614 838 BOSCH INJECTION-PUMP ASSEMBLY 9400614838 1016024402 1156018212


101602-4402 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 838 9400614838
ZEXEL 101602-4402 1016024402
ISUZU 1156018212 1156018212

Service parts 101602-4402 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4080
3. GOVERNOR 105410-8022
4. SUPPLY PUMP 105220-7260
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE 156635-1820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4823
11. Nozzle and Holder 1-15300-104-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-4402 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 838 9400614838
ZEXEL 101602-4402 1016024402
ISUZU 1156018212 1156018212


Zexel num
Bosch num
Firm num
Name
101602-4402 
101602-7050 
9 400 614 838 
1156018212  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   59.5 58 61
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   8.4 7 9.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-4402
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=13 N1=1100r/min N2=800r/min
----------

Speed control lever angle

Test data 101602-4402
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-1deg b=22deg+-5deg

Stop lever angle

Test data 101602-4402
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

0000001501 LEVER

Test data 101602-4402
1. Variable lever adjustment (1)Fix lever (B) in the idle position using bolts (C) and (D). (2)Temporarily fix the lever (A) at the dead point and measure the lever angle . (3)Fix the lever (A) at the idle lever angle position using the bolt (E). (4)Lock using bolt (G). (5)After completing idle adjustment, loosen the full side stopper bolt (D). (6)Move the lever (A) in the full speed direction. (7)Fix bolt (D) at full speed position. (8)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

Test data 101602-4402
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Have questions with 101602-4402?





Group cross 101602-4402 ZEXEL

Isuzu 

 
1156018210 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156018211 
INJECTION-PUMP ASSEMBLY
6BG1
101602-4402  

101602-7050 
9 400 614 838 
1156018212 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156018250 
INJECTION-PUMP ASSEMBLY
6SA1T
 
1156018251 
INJECTION-PUMP ASSEMBLY
6SA1T
 
1156021360 
INJECTION-PUMP ASSEMBLY
6SA1T
F 019 Z10 227 
1156021361 
INJECTION-PUMP ASSEMBLY
6SA1T
9 400 614 839 
1156018490 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156018560 
INJECTION-PUMP ASSEMBLY
6SA1
9 400 619 655 
1156018561 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156018760 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156019170 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156019180 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 610 248 
1156019800 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156019840 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156014740 
INJECTION-PUMP ASSEMBLY
6SA1
 
1156014741 
INJECTION-PUMP ASSEMBLY
6SA1
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