101481-9070 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014819070


101481-9070 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101481-9070 1014819070

Cross reference number

ZEXEL 101481-9070 1014819070


Zexel num
Bosch num
Firm num
Name
101481-9070 
101481-9072 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD33T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   71.8 70.2 73.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   71.8 70.8 72.8
Basic   *
Fixing the lever   *
Boost pressure kPa   80 80
Boost pressure mmHg   600 600
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11)
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   79 75 83
Fixing the lever   *
Boost pressure kPa   80 80
Boost pressure mmHg   600 600
Boost compensator adjustment
Pump speed r/min   1100 1100 1100
Rack position   R1-2.3
Boost pressure kPa   2.7 2.7 2.7
Boost pressure mmHg   20 20 20
Boost compensator adjustment_02
Pump speed r/min   1100 1100 1100
Rack position   R1-1.7
Boost pressure kPa   20 18 22
Boost pressure mmHg   150 135 165
Boost compensator adjustment_03
Pump speed r/min   1100 1100 1100
Rack position   R1(11)
Boost pressure kPa   66.7 66.7 66.7
Boost pressure mmHg   500 500 500
Timer adjustment
Pump speed r/min   1350--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   1.8 1.3 2.3
Timer adjustment_04
Pump speed r/min   1800
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101481-9070
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL
----------
T1=71 RAL=14+0.2mm BCL=2.3+-0.1mm
----------

Speed control lever angle

Test data 101481-9070
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=60deg+-5deg b=41.5deg+-3deg

Stop lever angle

Test data 101481-9070
N:Pump normal S:Stop the pump.
----------

----------
a=0deg+-5deg b=40deg+-5deg

Timing setting

Test data 101481-9070
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (position of gear's 'M' mark) (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)




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