101401-2361 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014012361 220205081a


101401-2361 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-2361 1014012361
HINO 220205081A 220205081a

Cross reference number

ZEXEL 101401-2361 1014012361
HINO 220205081A 220205081a


Zexel num
Bosch num
Firm num
Name
101401-2361 
101401-2362 
 
220205081A  HINO
INJECTION-PUMP ASSEMBLY
W04C-TS * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82.5 80.5 84.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   13.5 12 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115 125
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.2
Boost pressure kPa   8 8 8
Boost pressure mmHg   60 60 60
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.6)
Boost pressure kPa   33.3 30.6 36
Boost pressure mmHg   250 230 270
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   0.7 0.4 1
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-2361
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring (6)Boost compensator stroke
----------
K=13
----------

Speed control lever angle

Test data 101401-2361
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(5deg)+-5deg b=(19deg)+-5deg

Stop lever angle

Test data 101401-2361
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Stopper bolt setting
----------
aa=25mm bb=0r/min cc=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101401-2361
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101401-2361?





Group cross 101401-2361 ZEXEL

Hino 

 
220205080A 
INJECTION-PUMP ASSEMBLY
W04C-TS
101401-2361  

101401-2362 
 
220205081A 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205082A 
INJECTION-PUMP ASSEMBLY
W04C-TS
9 400 611 737 
220205082B 
INJECTION-PUMP ASSEMBLY
W04C-TS
F 019 Z10 927 
220205082C 
INJECTION-PUMP ASSEMBLY
W04C-TS
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