101401-2360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014012360 220205080a


101401-2360 INJECTION-PUMP ASSEMBLY
Rating:
34
Buy INJECTION-PUMP ASSEMBLY 101401-2360 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101401-2360 1014012360
HINO 220205080A 220205080a

Cross reference number

ZEXEL 101401-2360 1014012360
HINO 220205080A 220205080a


Zexel num
Bosch num
Firm num
Name
101401-2360 
101401-2361 
 
220205080A  HINO
INJECTION-PUMP ASSEMBLY
W04C-TS * K 14BD PE4AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82.5 80.5 84.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   13.5 12 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115 125
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-0.6
Boost pressure kPa   6 6 8
Boost pressure mmHg   45 45 60
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.6)
Boost pressure kPa   13.3 9.3 17.3
Boost pressure mmHg   100 70 130
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   0.7 0.4 1
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-2360
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke
----------
K=12
----------

Speed control lever angle

Test data 101401-2360
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 101401-2360
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery) (3)Stopper bolt setting
----------
aa=25mm bb=0r/min cc=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101401-2360
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101401-2360?





Group cross 101401-2360 ZEXEL

Hino 

101401-2360  

101401-2361 
 
220205080A 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205081A 
INJECTION-PUMP ASSEMBLY
W04C-TS
 
220205082A 
INJECTION-PUMP ASSEMBLY
W04C-TS
9 400 611 737 
220205082B 
INJECTION-PUMP ASSEMBLY
W04C-TS
F 019 Z10 927 
220205082C 
INJECTION-PUMP ASSEMBLY
W04C-TS
Back to top