106971-3218 ZEXEL 9 400 618 697 BOSCH INJECTION-PUMP ASSEMBLY 9400618697 1069713218 220009307a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 618 697 9400618697

ZEXEL 106971-3218 1069713218

HINO 220009307A 220009307a

Cross reference number

BOSCH 9 400 618 697 9400618697

ZEXEL 106971-3218 1069713218

HINO 220009307A 220009307a

Zexel num

Bosch num

Firm num

Name

106971-3218

9 400 618 697

220009307A HINO

INJECTION-PUMP ASSEMBLY
V26C-A K 14CE INJECTION PUMP ASSY PE10P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-2 470

RED3 rack sensor specifications mm 15

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4.2 4.14 4.2

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Rack position (12.8)

Vist V 1.45 1.45 1.45

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 135.5 133.5 137.5

Max. variation between cylinders % 0 -4 4

Basic *

Injection quantity adjustment_02

Rack position (8.4)

Vist V 2.31 2.25 2.37

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 18 15 21

Max. variation between cylinders % 0 -10 10

Governor adjustment

Pump speed r/min 720--

Advance angle deg. 0 0 0

Load 2/5

Remarks
Start

Governor adjustment_02

Pump speed r/min 670

Advance angle deg. 0.3

Load 2/5

Governor adjustment_03

Pump speed r/min (790--)

Advance angle deg. 2 1.7 2.3

Load 5/5

Governor adjustment_04

Pump speed r/min 870

Advance angle deg. 2 1.7 2.3

Load 4/5

Governor adjustment_05

Pump speed r/min 880

Load 2/5

Remarks
Measure the actual advance angle.

Governor adjustment_06

Pump speed r/min (960--)

Advance angle deg. 2 1.7 2.3

Load 5/5

Governor adjustment_07

Pump speed r/min 1080-50

Advance angle deg. 6.75 6.45 7.05

Load 5/5

Remarks
Finish

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=1mm bb=16mm
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a=19deg+-5deg b=29deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
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a=(80deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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