106971-3212 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713212 220009302a


106971-3212 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106971-3212 1069713212
HINO 220009302A 220009302a

Service parts 106971-3212 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5790
3. GOVERNOR 105952-1692
4. SUPPLY PUMP 105237-4750
5. AUTOM. ADVANCE MECHANIS 105682-0120
6. COUPLING PLATE 105664-2220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7802
11. Nozzle and Holder 23600-2750A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3591
14. NOZZLE
15. NOZZLE SET 105019-0550

Include in #1:

106971-3212 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-3212 1069713212
HINO 220009302A 220009302a


Zexel num
Bosch num
Firm num
Name
106971-3212 
106971-3213 
 
220009302A  HINO
INJECTION-PUMP ASSEMBLY
V-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-10-9-4 -3-6-5-8 -7-2
Pre-stroke mm   4.2 4.14 4.2
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-10
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-9
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-4
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-3
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-6
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-5
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-8
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-7
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (12.8)
Vist V   1.45 1.45 1.45
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   135.5 133.5 137.5
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (8.4)
Vist V   2.31 2.25 2.37
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   18 15 21
Max. variation between cylinders %   0 -10 10
Governor adjustment
Pump speed r/min   720--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   670
Advance angle deg.   0.3
Load   2/5
Governor adjustment_03
Pump speed r/min   (790--)
Advance angle deg.   2 1.7 2.3
Load   5/5
Governor adjustment_04
Pump speed r/min   870
Advance angle deg.   2 1.7 2.3
Load   4/5
Governor adjustment_05
Pump speed r/min   (960--)
Advance angle deg.   2 1.7 2.3
Load   5/5
Governor adjustment_06
Pump speed r/min   1080-50
Advance angle deg.   6.75 6.45 7.05
Load   5/5
Remarks
Finish
 

Test data Ex:

Speed control lever angle

Test data 106971-3212
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=16mm bb=1mm
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a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 106971-3212
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Stop lever angle

Test data 106971-3212
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Have questions with 106971-3212?





Group cross 106971-3212 ZEXEL

Hino 

 
220009300A 
INJECTION-PUMP ASSEMBLY
V-3
 
220009301A 
INJECTION-PUMP ASSEMBLY
V-3
106971-3212  

106971-3213 
 
220009302A 
INJECTION-PUMP ASSEMBLY
V-3
 
220009303A 
INJECTION-PUMP ASSEMBLY
V-3
 
220009304A 
INJECTION-PUMP ASSEMBLY
V-3
F 01G 09U 0C0 
220009305A 
INJECTION-PUMP ASSEMBLY
V-3
F 01G 09U 0C1 
220009305B 
INJECTION-PUMP ASSEMBLY
V-3
F 01G 09U 0C2 
220009306A 
INJECTION-PUMP ASSEMBLY
V-3
9 400 618 697 
220009307A 
INJECTION-PUMP ASSEMBLY
V26C-A
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