Rating:
Information injection-pump assembly
ZEXEL
106971-0290
1069710290
Cross reference number
ZEXEL
106971-0290
1069710290
Zexel num
Bosch num
Firm num
Name
106971-0290
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
10-9-4-3
-6-5-8-7
-2-1
Pre-stroke
mm
3.65
3.6
3.7
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5
Cal 10-9 deg. 45 44.5 45.5
Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5
Cal 10-4 deg. 72 71.5 72.5
Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5
Cal 10-3 deg. 117 116.5 117.5
Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5
Cal 10-6 deg. 144 143.5 144.5
Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5
Cal 10-5 deg. 189 188.5 189.5
Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5
Cal 10-8 deg. 216 215.5 216.5
Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5
Cal 10-7 deg. 261 260.5 261.5
Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5
Cal 10-2 deg. 288 287.5 288.5
Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5
Cal 10-1 deg. 333 332.5 333.5
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
139.4
137.4
141.4
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Boost pressure
kPa
40
40
Boost pressure
mmHg
300
300
Injection quantity adjustment_02
Adjusting point
B
Rack position
11
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
114.5
112.5
116.5
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Boost pressure
kPa
40
40
Boost pressure
mmHg
300
300
Injection quantity adjustment_03
Adjusting point
C
Rack position
11.2
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
121
119
123
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_04
Adjusting point
D
Rack position
7.8+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
12.7
10.7
14.7
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
11.2
Boost pressure
kPa
20
13.3
26.7
Boost pressure
mmHg
150
100
200
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
12
Boost pressure
kPa
32
30.7
33.3
Boost pressure
mmHg
240
230
250
Timer adjustment
Pump speed
r/min
350
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
1.7
1.2
2.2
Timer adjustment_03
Pump speed
r/min
900
Advance angle
deg.
3.4
2.9
3.9
Timer adjustment_04
Pump speed
r/min
1050
Advance angle
deg.
4.2
3.7
4.7
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
5.5
5
6
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Delivered with idle spring not operating.
(2)RACK LIMIT: RAL
(3)Boost compensator stroke
(4)Main spring setting
(5)Damper spring setting
----------
RAL=12.6+-0.1mm
----------
----------
RAL=12.6+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=4.5deg+-5deg b=(12deg)+-5deg
----------
----------
a=4.5deg+-5deg b=(12deg)+-5deg
0000000901
F:Full load
(1)Fix using the stopper bolt.
----------
----------
a=25deg+-5deg
----------
----------
a=25deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=48deg+-3deg
----------
----------
a=20deg+-5deg b=48deg+-3deg
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Nissan-Diesel
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Nissan-Diesel
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Nissan-Diesel
Nissan-Diesel
106971-0290
INJECTION-PUMP ASSEMBLY