106971-0211 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069710211


106971-0211 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106971-0211 1069710211

Cross reference number

ZEXEL 106971-0211 1069710211


Zexel num
Bosch num
Firm num
Name
106971-0211 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   10-9-4-3 -6-5-8-7 -2-1
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 10-9
deg.   45 44.5 45.5
Difference between angles 2
Cal 10-4
deg.   72 71.5 72.5
Difference between angles 3
Cal 10-3
deg.   117 116.5 117.5
Difference between angles 4
Cal 10-6
deg.   144 143.5 144.5
Difference between angles 5
Cal 10-5
deg.   189 188.5 189.5
Difference between angles 6
Cal 10-8
deg.   216 215.5 216.5
Difference between angles 7
Cal 10-7
deg.   261 260.5 261.5
Difference between angles 8
Cal 10-2
deg.   288 287.5 288.5
Difference between angles 9
Cal 10-1
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   138.5 137.5 139.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   109.5 107.5 111.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   13 11.9 14.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.8
Boost pressure kPa   16 9.3 22.7
Boost pressure mmHg   120 70 170
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   12.1
Boost pressure kPa   30 28.7 31.3
Boost pressure mmHg   225 215 235
Timer adjustment
Pump speed r/min   300+100
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   3.4 2.9 3.9
Timer adjustment_04
Pump speed r/min   1250+50
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-0211
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Damper spring setting
----------
K=10 RAL=12.8+-0.1mm
----------

Speed control lever angle

Test data 106971-0211
F:Full speed I:Idle S:Stop
----------

----------
a=13deg+-5deg b=32deg+-3deg c=30deg+-5deg

Stop lever angle

Test data 106971-0211
N:Pump normal S:Stop the pump.
----------

----------
a=16.5deg+-5deg b=50deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 106971-0211
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=8.2mm
----------
a1=B a2=C a3=D a4=- a5=- a6=- r1=750r/min r2=700r/min r3=700r/min r4=- r5=- r6=- Q1=138.5+-1mm3/st Q2=126.5+-1mm3/st Q3=103+-1mm3/st Q4=- Q5=- Q6=- c1=+-2.5% c2=+-2.5% c3=+-2.5% c4=- c5=- c6=- a7=24 a8=23 a9=22 a10=21 a11=20 a12=19 a13=18 a14=17 a15=16 a16=15 a17=14 a18=13 a19=- a20=- a21=- a22=- a23=- a24=- a25=- a26=- a27=- a28=- r7=1200r/min r8=1150r/min r9=1100r/min r10=1050r/min r11=1000r/min r12=950r/min r13=900r/min r14=850r/min r15=800r/min r16=750r/min r17=700r/min r18=650r/min r19=- r20=- r21=- r22=- r23=- r24=- r25=- r26=- r27=- r28=- R7=1290+-30r/min R8=1235+-28r/min R9=1180+-27r/min R10=1130+-26r/min R11=1075+-25r/min R12=1020+-23r/min R13=965+-22r/min R14=915+-22r/min R15=860+-20r/min R16=805+-18r/min R17=750+-17r/min R18=695+-16r/min R19=- R20=- R21=- R22=- R23=- R24=- R25=- R26=- R27=- R28=-




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