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106871-3290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068713290 220003471c


106871-3290 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106871-3290 1068713290
HINO 220003471C 220003471c

Service parts 106871-3290 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-5230
3. GOVERNOR 105488-7530
4. SUPPLY PUMP 105237-1121
5. AUTOM. ADVANCE MECHANIS 105639-1030
6. COUPLING PLATE 105662-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5040
11. Nozzle and Holder 23600-1480
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5370
14. NOZZLE 105015-4670
15. NOZZLE SET

Include in #1:

106871-3290 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106871-3290 1068713290
HINO 220003471C 220003471c


Zexel num
Bosch num
Firm num
Name
106871-3290 
106871-3291 
 
220003471C  HINO
INJECTION-PUMP ASSEMBLY
EF700T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127.5 118 137
Overflow valve opening pressure kgf/cm2   1.3 1.2 1.4
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-8 deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6 deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2 deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7 deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5 deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4 deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3 deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   128.7 125.7 131.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   146 144 148
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   158.3 155.3 161.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.3 10.3 16.3
Max. variation between cylinders %   0 -1.5 1.5
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   121 121
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   137.3 137.3 157.3
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.7
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   9.5
Boost pressure kPa   9.3 6.6 12
Boost pressure mmHg   70 50 90
Timer adjustment
Pump speed r/min   925
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   950
Advance angle deg.   1.1
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106871-3290
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL (3)Boost pressure: not less than BP1 (4)Boost pressure: not less than BP2
----------
DL=4.6-0.2mm RAL=(11.6)mm BP1=240mmHg BP2=0mmHg
----------

Speed control lever angle

Test data 106871-3290
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106871-3290
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=29deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 106871-3290
N:Pump normal S:Stop the pump.
----------

----------
a=39deg+-5deg b=48.5deg+-3deg




Have questions with 106871-3290?





Group cross 106871-3290 ZEXEL

Hino 

106871-3200  

106871-3201 
 
220002051A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3201  
 
220002053A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3210  
 
220001306A 
INJECTION-PUMP ASSEMBLY
EF700
106871-3220  

106871-3221 
 
220002143B 
INJECTION-PUMP ASSEMBLY
EF500
106871-3221  
 
220002145A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3230  

106871-3231 
 
220002154B 
INJECTION-PUMP ASSEMBLY
EF700
106871-3231  
 
220002156A 
INJECTION-PUMP ASSEMBLY
EF700
106871-3240  

106871-3241 
 
220002162B 
INJECTION-PUMP ASSEMBLY
EF500
106871-3241  
 
220002164A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3280  

106871-3281 
 
220003251A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3281  
 
220003253A 
INJECTION-PUMP ASSEMBLY
EF500
106871-3290  

106871-3291 
 
220003471C 
INJECTION-PUMP ASSEMBLY
EF700T
106871-3291  
 
220003473A 
INJECTION-PUMP ASSEMBLY
EF700T
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