106871-3240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068713240 220002162b


106871-3240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106871-3240 1068713240
HINO 220002162B 220002162b

Service parts 106871-3240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-5140
3. GOVERNOR 105488-7460
4. SUPPLY PUMP 105237-1121
5. AUTOM. ADVANCE MECHANIS 105636-0430
6. COUPLING PLATE 105662-0500
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4521
11. Nozzle and Holder 23600-1212
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5350
14. NOZZLE 105015-4110
15. NOZZLE SET

Include in #1:

106871-3240 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106871-3240 1068713240
HINO 220002162B 220002162b


Zexel num
Bosch num
Firm num
Name
106871-3240 
106871-3241 
 
220002162B  HINO
INJECTION-PUMP ASSEMBLY
EF500 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   109 106 112
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   110.5 108.5 112.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.6
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   125.5 122.5 128.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.7 10.7 16.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   50 50 50
Average injection quantity mm3/st.   115 115 135
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_06
Adjusting point   F
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   0 0 0
Fixing the lever   *
Timer adjustment
Pump speed r/min   950
Advance angle deg.   0.4
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1125
Advance angle deg.   3 2.7 3.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-3240
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set idle at point G (N = N1, R = R1) and confirm that the fuel injection quantity at point F (N = N2) does not exceed Q1. (3)Excess fuel setting for starting: SXL
----------
DL=5.4-0.2mm N1=300r/min R1=5.4mm N2=1000r/min Q1=0mm3/st SXL=10.2+0.2mm
----------

Speed control lever angle

Test data 106871-3240
F:Full speed
----------

----------
a=4deg+-5deg

0000000901

Test data 106871-3240
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 106871-3240
N:Pump normal S:Stop the pump.
----------

----------
a=30deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325-25r/min Ra=6.4mm
----------




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