106691-4060 ZEXEL 9 400 617 789 BOSCH INJECTION-PUMP ASSEMBLY 9400617789 1066914060


106691-4060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 789 9400617789
ZEXEL 106691-4060 1066914060

Service parts 106691-4060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5120
3. GOVERNOR 105487-1351
4. SUPPLY PUMP 105207-1190
5. AUTOM. ADVANCE MECHANIS 105636-0970
6. COUPLING PLATE 105663-0260
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106691-4060 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 789 9400617789
ZEXEL 106691-4060 1066914060


Zexel num
Bosch num
Firm num
Name
106691-4060 
9 400 617 789 
  CHINA
INJECTION-PUMP ASSEMBLY
X6130 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   122 119 125
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   26 22 30
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   160 160
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-4060
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Rack difference between N = N2 and N = N3 (6)Damper spring setting
----------
RT=1 TH=2.1mm SXL=9.8+0.2mm N1=330r/min N2=1050r/min N3=700r/min
----------

Speed control lever angle

Test data 106691-4060
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106691-4060
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=29.5deg+-3deg

Stop lever angle

Test data 106691-4060
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106691-4060
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(45deg)




Have questions with 106691-4060?





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