106691-4032 ZEXEL 9 400 617 786 BOSCH INJECTION-PUMP ASSEMBLY 9400617786 1066914032 6151712722


106691-4032 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 786 9400617786
ZEXEL 106691-4032 1066914032
KOMATSU 6151712722 6151712722

Service parts 106691-4032 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5610
3. GOVERNOR 105488-0961
4. SUPPLY PUMP 105217-1480
5. AUTOM. ADVANCE MECHANIS 105635-0240
6. COUPLING PLATE 105663-0400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4060
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5(250)
13. NOZZLE-HOLDER 105041-7040
14. NOZZLE 105015-5950
15. NOZZLE SET

Include in #1:

106691-4032 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 786 9400617786
ZEXEL 106691-4032 1066914032
KOMATSU 6151712722 6151712722


Zexel num
Bosch num
Firm num
Name
106691-4032 
9 400 617 786 
6151712722  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.75 3.7 3.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   134.5 132.5 136.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   146.5 140.5 152.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   4+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   13.4 11.9 14.9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-4032
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Damper spring setting
----------

----------

Speed control lever angle

Test data 106691-4032
F:Full speed
----------

----------
a=23deg+-5deg

0000000901

Test data 106691-4032
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15.5deg+-5deg b=37.5deg+-3deg

Stop lever angle

Test data 106691-4032
N:Pump normal S:Stop the pump. (1)Rack position = aa or less
----------
aa=1.5mm
----------
a=33deg+-5deg b=73deg+-5deg

Timing setting

Test data 106691-4032
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Have questions with 106691-4032?





Group cross 106691-4032 ZEXEL

 
 
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Komatsu 

 
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9 400 617 786 
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9 400 617 787 
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Yanmar 

 
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Komatsu 

9 400 617 790 
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China 

9 400 617 791 
 
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Yanmar 

9 400 610 997 
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