106682-9392 ZEXEL 9 400 611 342 BOSCH INJECTION-PUMP ASSEMBLY 9400611342 1066829392


106682-9392 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-9392 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 611 342 9400611342
ZEXEL 106682-9392 1066829392

Service parts 106682-9392 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2910
3. GOVERNOR 105487-7031
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4670
11. Nozzle and Holder 6212-12-3100
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-0930
15. NOZZLE SET

Include in #1:

106682-9392 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 342 9400611342
ZEXEL 106682-9392 1066829392


Zexel num
Bosch num
Firm num
Name
106682-9392 
106682-9393 
9 400 611 342 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   363 358 368
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   101 101
Boost pressure mmHg   760 760
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   12.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   290 280 300
Basic   *
Fixing the lever   *
Boost pressure kPa   101 101
Boost pressure mmHg   760 760
Rack limit   *
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   (R1)-2.9
Boost pressure kPa   32 28.7 35.3
Boost pressure mmHg   240 215 265
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   (R1)-0.9
Boost pressure kPa   58.7 52 65.4
Boost pressure mmHg   440 390 490
Boost compensator adjustment_03
Pump speed r/min   700 700 700
Rack position   R1(12)
Boost pressure kPa   82.6 82.6 82.6
Boost pressure mmHg   620 620 620

Test data Ex:

Governor adjustment

Test data 106682-9392
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT: RAL (5)Boost compensator stroke: BCL (6)Damper spring setting
----------
RT=1 TH=2.8mm RAL=12.3+-0.1mm BCL=2.9+-0.1mm
----------

Speed control lever angle

Test data 106682-9392
F:Full speed (1)Fix using the stopper bolt.
----------

----------
a=2deg+-5deg

0000000901

Test data 106682-9392
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=50mm
----------
a=30.5deg+-3deg b=32deg+-5deg

Stop lever angle

Test data 106682-9392
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=26mm
----------
a=42.5deg+-5deg b=71deg+-5deg

Timing setting

Test data 106682-9392
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




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