106682-9350 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829350 6162732380


106682-9350 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-9350 1066829350
KOMATSU 6162732380 6162732380

Cross reference number

ZEXEL 106682-9350 1066829350
KOMATSU 6162732380 6162732380


Zexel num
Bosch num
Firm num
Name
106682-9350 
106682-9351 
 
6162732380  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   503 498 508
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   12.5 11 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106682-9350
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT not operating. (3)Idle sub spring setting: L1.
----------
K=9 L1=6.5-0.5mm
----------

Speed control lever angle

Test data 106682-9350
F:Full speed I:Idle S:Stop (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set speed at bb (setting at delivery), set stopper bolt.
----------
aa=500r/min bb=600r/min
----------
a=58deg+-3deg b=7deg+-5deg c=15deg+-5deg d=28deg+-5deg

Stop lever angle

Test data 106682-9350
N:Pump normal S:Stop the pump. (1)Confirm non-injection with stop lever at stop and N = aa.
----------
aa=200r/min
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106682-9350
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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