106682-9300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829300 6215711670


106682-9300 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106682-9300 1066829300
KOMATSU 6215711670 6215711670

Service parts 106682-9300 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2780
3. GOVERNOR 105447-1660
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4620
11. Nozzle and Holder 6215-11-3300
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-0770
15. NOZZLE SET

Include in #1:

106682-9300 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-9300 1066829300
KOMATSU 6215711670 6215711670


Zexel num
Bosch num
Firm num
Name
106682-9300 
106682-9301 
 
6215711670  KOMATSU
INJECTION-PUMP ASSEMBLY
SA12V140 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   371 368 374
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106682-9300
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT for 106684-4223; RAL (4)Idle sub spring setting: L1.
----------
K=15 RAL=15.2+0.2mm L1=5.7-0.2mm
----------

Speed control lever angle

Test data 106682-9300
F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting (3)Set the pump speed at aa (4)Set the pump speed at bb (at delivery)
----------
aa=500r/min bb=600r/min
----------
a=23deg+-5deg b=14deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 106682-9300
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=(73deg) b=43.5deg+-5deg

Timing setting

Test data 106682-9300
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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Komatsu 

106682-9300  

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6215711670 
INJECTION-PUMP ASSEMBLY
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