106682-9380 ZEXEL 9 400 613 333 BOSCH INJECTION-PUMP ASSEMBLY 9400613333 1066829380 6212721190


106682-9380 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-9380 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 613 333 9400613333
ZEXEL 106682-9380 1066829380
KOMATSU 6212721190 6212721190

Service parts 106682-9380 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2880
3. GOVERNOR 105447-1890
4. SUPPLY PUMP 105237-1541
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4680
11. Nozzle and Holder 6212-12-3200
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-0940
15. NOZZLE SET

Include in #1:

106682-9380 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 333 9400613333
ZEXEL 106682-9380 1066829380
KOMATSU 6212721190 6212721190


Zexel num
Bosch num
Firm num
Name
106682-9380 
9 400 613 333 
6212721190  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.05 3 3.1
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.1
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   327 324 330
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   80 80
Boost pressure mmHg   600 600
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.3+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   20 18.5 21.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   335 325 345
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2.2
Boost pressure kPa   30.7 24 37.4
Boost pressure mmHg   230 180 280
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(12.1)
Boost pressure kPa   70.6 67.9 73.3
Boost pressure mmHg   530 510 550

Test data Ex:

Governor adjustment

Test data 106682-9380
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set the idle sub spring simultaneously (OUT, IN). (4)RACK LIMIT (5)Boost compensator stroke: BCL
----------
K=13 BCL=2.2+-0.1mm
----------

Speed control lever angle

Test data 106682-9380
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=33deg+-5deg

Stop lever angle

Test data 106682-9380
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=29deg+-5deg b=(73deg)

0000001501 GOVERNOR IDLE SUB SPRING

Test data 106682-9380
f : Installation load ON 2 stage idle sub-spring simultaneous setting method 1. (1) Remove the idling sub spring capsule from the governor. (2)Tighten the screw (A) until it contacts the spring (B) (that is, until the set force is generated). (3)Return to speed N1. (4)Set so that the set force is zero. (5)Fix using the lock nut (C). 2. Set the idle sub spring capsule adjusted as per (1) 1. (2)Same as the normal 1 stage idle sub spring. (3)Set so that it satisfies the governor adjustment standards. (4)Do not loosen lock nut (C) at this time.
----------
N1=1/2
----------

Timing setting

Test data 106682-9380
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)




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