106676-2500 ZEXEL 9 400 612 572 BOSCH INJECTION-PUMP ASSEMBLY 9400612572 1066762500 me440033

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 612 572 9400612572

ZEXEL 106676-2500 1066762500

MITSUBISHI ME440033 me440033

Service parts 106676-2500 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0760

3. GOVERNOR 105488-2500

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105681-2520

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7550

11. Nozzle and Holder ME158263

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105041-4130

14. NOZZLE

15. NOZZLE SET 105019-0700

Include in #1:

106676-2500 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 572 9400612572

ZEXEL 106676-2500 1066762500

MITSUBISHI ME440033 me440033

Zexel num

Bosch num

Firm num

Name

106676-2500

9 400 612 572

ME440033 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.7

Pump speed r/min 1100 1100 1100

Each cylinder's injection qty mm3/st. 114.5 111.1 117.9

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.2+-0.5

Pump speed r/min 425 425 425

Each cylinder's injection qty mm3/st. 9 7.6 10.4

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.7)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 114.5 112.5 116.5

Basic *

Fixing the lever *

Boost pressure kPa 14 14

Boost pressure mmHg 105 105

Injection quantity adjustment_04

Adjusting point B

Rack position R2(R1+0. 3)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 114.5 108.5 120.5

Fixing the lever *

Boost pressure kPa 14 14

Boost pressure mmHg 105 105

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 60 140

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position (R2-0.3)

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R2(R1+0. 3)

Boost pressure kPa 5.3 5.3 7.3

Boost pressure mmHg 40 40 55

Timer adjustment

Pump speed r/min 0

Advance angle deg. 2.5 2 3

Timer adjustment_02

Pump speed r/min 300

Advance angle deg. 2.5 2 3

Remarks
Start

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke: BCL (4)Set the governor spring. (5)Damper spring setting
----------
BSL=1.6mm BCL=0.3+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=16deg+-5deg

0000000901

(1)Fix full load
----------

----------
a=25deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Use the pin at R = bb (4)Rack position = cc or less (5)Stopper bolt setting
----------
aa=(15.3)mm bb=20mm cc=3.2mm
----------
a=2deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(6deg)