106676-2121 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066762121


106676-2121 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106676-2121 1066762121

Service parts 106676-2121 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1300
3. GOVERNOR 105923-4110
4. SUPPLY PUMP 105237-4790
5. AUTOM. ADVANCE MECHANIS 105681-2490
6. COUPLING PLATE 105663-0820
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7371
11. Nozzle and Holder ME151161
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105041-4111
14. NOZZLE
15. NOZZLE SET 105019-0330

Include in #1:

106676-2121 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106676-2121 1066762121


Zexel num
Bosch num
Firm num
Name
106676-2121 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.3
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   164 159.9 168.1
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   410 410 410
Each cylinder's injection qty mm3/st.   21 17.8 24.2
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.3)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   164 162 166
Basic   *
Fixing the lever   *
Boost pressure kPa   31.3 31.3
Boost pressure mmHg   235 235
Injection quantity adjustment_04
Adjusting point   B
Rack position   (R1+0.95 )+0.05-0 .1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   150.5 146.5 154.5
Fixing the lever   *
Boost pressure kPa   31.3 31.3
Boost pressure mmHg   235 235
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-1.05 )
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   158 152 164
Fixing the lever   *
Boost pressure kPa   31.3 31.3
Boost pressure mmHg   235 235
Boost compensator adjustment
Pump speed r/min   250 250 250
Rack position   R2-2
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   250 250 250
Rack position   R2(R1-1. 3)
Boost pressure kPa   18 18 18
Boost pressure mmHg   135 135 135
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106676-2121
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
T1=AE83 BCL=2+-0.1mm
----------

Speed control lever angle

Test data 106676-2121
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H' (3)Viewed from feed pump side.
----------
aa=37.5mm
----------
a=2deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 106676-2121
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Normal engine position (equivalent to R = bb). (3)Set the stopper bolt so that speed = cc and rack position = dd (and confirm non-injection).
----------
aa=54mm bb=18mm cc=1100r/min dd=3.5+-0.3mm
----------
a=(20.5deg) b=29.5deg+-5deg c=40deg+-5deg

Timing setting

Test data 106676-2121
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(8deg)




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