Rating:
Information injection-pump assembly
BOSCH
9 400 617 267
9400617267
ZEXEL
106673-2804
1066732804
MITSUBISHI
ME150598
me150598
Service parts 106673-2804 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME056804
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}/24.5{250}
15.
NOZZLE SET
Include in #1:
106673-2804
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 267
9400617267
ZEXEL
106673-2804
1066732804
MITSUBISHI
ME150598
me150598
Zexel num
Bosch num
Firm num
Name
106673-2804
9 400 617 267
ME150598 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T3 * K
6D22T3 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
9.9
Pump speed
r/min
650
650
650
Each cylinder's injection qty
mm3/st.
163.5
159.4
167.6
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
G
Rack position
4.6+-0.5
Pump speed
r/min
500
500
500
Each cylinder's injection qty
mm3/st.
10
8.8
11.2
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(9.9)
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
163.5
162.5
164.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
42.7
42.7
Boost pressure
mmHg
320
320
Injection quantity adjustment_04
Adjusting point
B
Rack position
R2(R1-1)
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
156.5
152.4
160.6
Difference in delivery
mm3/st.
8.2
8.2
8.2
Fixing the lever
*
Boost pressure
kPa
42.7
42.7
Boost pressure
mmHg
320
320
Injection quantity adjustment_05
Adjusting point
D
Rack position
R3(R1-2.
8)
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
94
92
96
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_06
Adjusting point
C
Rack position
5.3+-0.5
Pump speed
r/min
225
225
225
Each cylinder's injection qty
mm3/st.
15
13.2
16.8
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
(check)
(check)
Injection quantity adjustment_07
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
25
105
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_08
Adjusting point
F
Rack position
-
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
175
165
185
Fixing the lever
*
Boost pressure
kPa
101
101
Boost pressure
mmHg
760
760
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
R3(R1-2.
8)
Boost pressure
kPa
4
3.3
4.7
Boost pressure
mmHg
30
25
35
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1+0.1
Boost pressure
kPa
18.7
16
21.4
Boost pressure
mmHg
140
120
160
Boost compensator adjustment_03
Pump speed
r/min
500
500
500
Rack position
(10.3)
Boost pressure
kPa
29.3
29.3
29.3
Boost pressure
mmHg
220
220
220
Timer adjustment
Pump speed
r/min
900--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
850
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
1.5
1
2
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Tolerance for racks not indicated: +-0.05mm.
(2)Boost compensator cancel stroke: BSL
(3)RACK LIMIT
(4)Boost compensator stroke: BCL
(5)The torque control spring must does not have a set force.
(6)Damper spring setting
----------
BSL=4mm BCL=(3.2)mm
----------
----------
BSL=4mm BCL=(3.2)mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=17.5deg+-5deg
----------
----------
a=17.5deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=28deg+-5deg b=29.5deg+-3deg
----------
----------
a=28deg+-5deg b=29.5deg+-3deg
Stop lever angle
N:Engine manufacturer's normal use
S:Stop the pump.
(1)Rack position = aa
(2)Set the stopper bolt (seal at shipping).
(3)Rack position bb
(4)Free (at delivery)
----------
aa=3-0.5mm bb=13.3mm
----------
a=28.5deg+-5deg b=(38deg) c=1.5deg+7deg-5deg
----------
aa=3-0.5mm bb=13.3mm
----------
a=28.5deg+-5deg b=(38deg) c=1.5deg+7deg-5deg
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325r/min Ra=5+-0.1mm
----------
----------
N1=325r/min Ra=5+-0.1mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(7deg)
----------
aa=12deg
----------
a=(7deg)
Have questions with 106673-2804?
Group cross 106673-2804 ZEXEL
Mitsubishi
106673-2804
9 400 617 267
ME150598
INJECTION-PUMP ASSEMBLY
6D22T3
6D22T3