106673-2804 ZEXEL 9 400 617 267 BOSCH INJECTION-PUMP ASSEMBLY 9400617267 1066732804 me150598


106673-2804 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 267 9400617267
ZEXEL 106673-2804 1066732804
MITSUBISHI ME150598 me150598

Service parts 106673-2804 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5480
3. GOVERNOR 105487-7470
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105636-1950
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7731
11. Nozzle and Holder ME056804
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105041-4420
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106673-2804 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 267 9400617267
ZEXEL 106673-2804 1066732804
MITSUBISHI ME150598 me150598


Zexel num
Bosch num
Firm num
Name
106673-2804 
9 400 617 267 
ME150598  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.9
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   163.5 159.4 167.6
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   G
Rack position   4.6+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   10 8.8 11.2
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.9)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   163.5 162.5 164.5
Basic   *
Fixing the lever   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_04
Adjusting point   B
Rack position   R2(R1-1)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   156.5 152.4 160.6
Difference in delivery mm3/st.   8.2 8.2 8.2
Fixing the lever   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_05
Adjusting point   D
Rack position   R3(R1-2. 8)
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   94 92 96
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   C
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   15 13.2 16.8
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
(check)
 
Injection quantity adjustment_07
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 25 105
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   F
Rack position   -
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   175 165 185
Fixing the lever   *
Boost pressure kPa   101 101
Boost pressure mmHg   760 760
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R3(R1-2. 8)
Boost pressure kPa   4 3.3 4.7
Boost pressure mmHg   30 25 35
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1+0.1
Boost pressure kPa   18.7 16 21.4
Boost pressure mmHg   140 120 160
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   (10.3)
Boost pressure kPa   29.3 29.3 29.3
Boost pressure mmHg   220 220 220
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-2804
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)The torque control spring must does not have a set force. (6)Damper spring setting
----------
BSL=4mm BCL=(3.2)mm
----------

Speed control lever angle

Test data 106673-2804
F:Full speed
----------

----------
a=17.5deg+-5deg

0000000901

Test data 106673-2804
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=29.5deg+-3deg

Stop lever angle

Test data 106673-2804
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Set the stopper bolt (seal at shipping). (3)Rack position bb (4)Free (at delivery)
----------
aa=3-0.5mm bb=13.3mm
----------
a=28.5deg+-5deg b=(38deg) c=1.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5+-0.1mm
----------

Timing setting

Test data 106673-2804
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(7deg)




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Group cross 106673-2804 ZEXEL

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INJECTION-PUMP ASSEMBLY
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INJECTION-PUMP ASSEMBLY
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Mitsubishi 

106673-2804  
9 400 617 267 
ME150598 
INJECTION-PUMP ASSEMBLY
6D22T3
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