106673-2802 ZEXEL F 019 Z10 420 BOSCH INJECTION-PUMP ASSEMBLY f019z10420 1066732802


106673-2802 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 420 f019z10420
ZEXEL 106673-2802 1066732802

Service parts 106673-2802 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5480
3. GOVERNOR 105487-6510
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105636-1950
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7731
11. Nozzle and Holder ME056804
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105041-4420
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106673-2802 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 420 f019z10420
ZEXEL 106673-2802 1066732802


Zexel num
Bosch num
Firm num
Name
106673-2802 
106673-2803 
F 019 Z10 420 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   172.5 168.2 176.8
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   4.3+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   9 7.9 10.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.2)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   172.5 171.5 173.5
Basic   *
Fixing the lever   *
Boost pressure kPa   38.7 38.7
Boost pressure mmHg   290 290
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.95
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   165 160.9 169.1
Difference in delivery mm3/st.   8.2 8.2 8.2
Fixing the lever   *
Boost pressure kPa   38.7 38.7
Boost pressure mmHg   290 290
Injection quantity adjustment_05
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   15 13.2 16.8
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
(check)
 
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 50 130
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(R1-2. 7)
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1-0.2
Boost pressure kPa   16.7 15.4 18
Boost pressure mmHg   125 115 135
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   (10.3)
Boost pressure kPa   25.3 25.3 25.3
Boost pressure mmHg   190 190 190
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-2802
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator cancel stroke: BSL (5)RACK LIMIT: RAL (N = N1) (6)The torque control spring must does not have a set force. (7)Boost compensator stroke: BCL (N = N2 (8)Damper spring setting
----------
RT=1 TH=2.3mm BSL=4mm RAL=11+-0.1mm N1=250r/min BCL=1.75+-0.1mm N2=1000r/min
----------

Speed control lever angle

Test data 106673-2802
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106673-2802
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=32.5deg+-3deg

Stop lever angle

Test data 106673-2802
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position = bb, set the stopper bolt. (3)Free (at delivery)
----------
aa=13.3mm bb=3-0.5mm
----------
a=(38deg) b=28.5deg+-5deg c=1.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.6+-0.1mm
----------

Timing setting

Test data 106673-2802
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(7deg)




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Group cross 106673-2802 ZEXEL

F 019 Z10 418 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 419 
 
INJECTION-PUMP ASSEMBLY
106673-2802  

106673-2803 
F 019 Z10 420 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 421 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 617 267 
ME150598 
INJECTION-PUMP ASSEMBLY
6D22T3
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