106672-3881 ZEXEL 9 400 611 837 BOSCH INJECTION-PUMP ASSEMBLY 9400611837 1066723881 220205890a


106672-3881 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 837 9400611837
ZEXEL 106672-3881 1066723881
HINO 220205890A 220205890a

Service parts 106672-3881 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1070
3. GOVERNOR 105407-7650
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5273
11. Nozzle and Holder 23600-1561C
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4451
14. NOZZLE 105015-4920
15. NOZZLE SET

Include in #1:

106672-3881 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 837 9400611837
ZEXEL 106672-3881 1066723881
HINO 220205890A 220205890a


Zexel num Bosch num Firm num Firm Name
106672-3881 
106672-3882 
9 400 611 837  220205890A  HINO INJECTION-PUMP ASSEMBLY
M10C-T * K 14CA PE6P,6PD PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   114.5 111.5 117.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *


Injection quantity adjustment_02
Adjusting point   D
Rack position   8.1+-0.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   27.5 24.5 30.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *


Injection quantity adjustment_03
Adjusting point   E
Rack position   8.1+-0.5
Pump speed r/min   940 940 940
Average injection quantity mm3/st.   38.5 37.5 39.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *


Injection quantity adjustment_04
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 177 197
Fixing the lever   *
Rack limit   *

Test data Ex:



Governor adjustment

Test data 106672-3881 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=13
----------



Speed control lever angle

Test data 106672-3881 F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Stopper bolt setting (4)When pump speed set at bb
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=12deg+-5deg c=5deg+-5deg



Stop lever angle

Test data 106672-3881 N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=70deg+-5deg



Timing setting

Test data 106672-3881 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(45deg)




Have questions with 106672-3881?





Group cross 106672-3881 ZEXEL

Hino 

106672-3800  9 400 617 115  220205410A  INJECTION-PUMP ASSEMBLY
EK130-T
106672-3810 
106672-3811 
9 400 619 770    INJECTION-PUMP ASSEMBLY

Hino 

106672-3811  9 400 612 176  220205450A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3820      INJECTION-PUMP ASSEMBLY

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106672-3821  9 400 617 116  220205480A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3830 
106672-3831 
  220205490A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3831      INJECTION-PUMP ASSEMBLY

Hino 

106672-3832 
106672-3833 
9 400 612 043  220205491A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3833  F 019 Z20 112  220205491B  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3840      INJECTION-PUMP ASSEMBLY

Hino 

106672-3841  9 400 611 215  220205550A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3841  9 400 611 215  S220205550  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3850      INJECTION-PUMP ASSEMBLY

Hino 

106672-3851  9 400 611 211  220205600A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3860 
106672-3861 
9 400 611 533    INJECTION-PUMP ASSEMBLY

Hino 

106672-3861  9 400 617 117  220205800A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3870  9 400 612 627  220205830A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3880      INJECTION-PUMP ASSEMBLY

Hino 

106672-3881 
106672-3882 
9 400 611 837  220205890A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3882  F 019 Z20 113  220205890B  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3890  9 400 617 118  220206190A  INJECTION-PUMP ASSEMBLY
M10C-T
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